Bicycle Mechanics - Reshaping Handlebar

Bikeforums.net is a forum about nothing but bikes. Our community can help you find information about hard-to-find and localized information like bicycle tours, specialties like where in your area to have your recumbent bike serviced, or what are the best bicycle tires and seats for the activities you use your bike for.




View Full Version : Reshaping Handlebar


roadfix
09-26-03, 02:12 PM
How can I safely reshape my aluminum alloy handlebar? I'm talking just a tiny bit of bending on both sides of the bar. Can it be done without compromising structual integrity? Thanks.


MisterJ
09-26-03, 02:25 PM
I would assume that the same prohibitions on cold forming aluminum frames would preclude such an attempt.

Oops. Don't bend aluminum.

roadfix
09-26-03, 02:33 PM
Originally posted by MisterJ
Oops. Don't bend aluminum. Not even a tweak?


KleinMp99
09-26-03, 05:32 PM
Originally posted by The Fixer
Not even a tweak?


Why??? Why tweak it, its not going to make any difference and it will snap.

roadfix
09-26-03, 05:49 PM
Yes.....I should have known better about the properties of aluminum....
I'll trying tweaking steel handlebars instead.

MichaelW
09-27-03, 04:10 AM
There are a surprising number of "pre-tweaked" styles of bar besides the standard flats and drops. Italian company 3TTT make quite a few..

roadfix
09-27-03, 12:56 PM
Originally posted by MichaelW
There are a surprising number of "pre-tweaked" styles of bar besides the standard flats and drops. Italian company 3TTT make quite a few.. Thank you.......I'm looking for that 'custom bend'. I'll look for a used steel track bar and work on that.

Jonny B
09-28-03, 06:03 AM
I'm curious as to what you could possibly want that isn't available all ready. A vague description would be nice, but drawings and pics of the finished item would be great.

roadfix
09-28-03, 10:23 AM
Originally posted by Jonny B
I'm curious as to what you could possibly want that isn't available all ready. A vague description would be nice, but drawings and pics of the finished item would be great. I'll post a pic of the modified bar.....soon.....

miamijim
09-29-03, 07:12 PM
My aluminum MTB bars are getting tweaked....anyone remember the old Profile BMX bars? A similar tweak.

Don Cook
09-30-03, 07:38 AM
Aluminum has a yield strength very close to its ultimate strength. In other words, it is quite brittle, and prone to breaking. It just doesn't take bending very well at all. That's why aluminum frames are built with such large tubes. The frame cannot be permitted to bend to any degree. Those extra big aluminum tubes also provide the "stiff" aluminum ride. While steel is actually much stiffer than aluminum, it has an ultimate strength much greater than it's yield strength. So, steel tubes can be made very thin and small, allowing the entire frame to provide some flexing, thus producing the "steel" ride qualities.