Electric Bikes - Fried motor?

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View Full Version : Fried motor?


tlxreed
08-04-08, 10:15 PM
Hi all,

I was riding today on my Crystalyte 408/4011 mounted on a rear wheel on my recumbent bike. Hot day riding with a friend at slow speeds.

36Volt li-po battery.

Normally I would ride at pretty much max speed but wanted to ride alongside my friend, so I was periodically bumping the throttle or cruising along at much slower than usual. The controller was set to run the motor on the speed winding, not the torque winding.

To make a long story short, we were cruising along a flat sidewalk when there was a bit of a bump from the motor, the power failed and the resistance went way up, meaning pedaling got quite a bit harder than normal.

The fuse had blown, so the power went out. I haven't tried reapplying power yet but when I spin the motor wheel it seems to have quite a bit more resistance to rotation than is normal.

I'm thinking something fried in the motor. I checked the case after I walked the bike home and it seemed a bit warm. Is it possible the winding fried from being ridden at slow speeds? That's the only scenario I can think of that might cause this.

Is it possible a bearing failed?


karma
08-05-08, 03:21 AM
sounds more like one or more of the fets in the controller failed, try removing the controller see if the resistance is still there.

tlxreed
08-05-08, 07:05 PM
When I removed the controller, the wheel went back to normal.

As a prelude to this event, about two weeks ago I noticed a rattling coming from the controller. When I took it apart I found one of the two fat capacitators on top of the circuit board had broken loose and was rattling around.

I soldered it back in place but my soldering was apparently not sufficient as I just found the cap loose again inside. It seems to me there's also a slight smell of unhappy electronics in there as well.

So am I looking at a new controller or is there hope to resurrect this one? I don't see any obvious problems beyond the capacitator.


electrogreen
08-12-08, 10:05 AM
It's usually the controller or throttle that's at fault. I've never known anyone successfully repairing one. My new controller on my Crystalyte is much sturdier than the one that came with my Wind Energy. I also get less Hall effect than before.