Mountain Biking - Need Thudbuster ID of Steel Bush Measurement For Secure Bushing Sealing Idea?

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joejeweler
06-12-12, 06:06 PM
Well,.....i finally ordered a Thudbuster LT suspension seatpost,....will arrive in a week or less.

.......but i could use a favor?

I was hoping someone might be able to accurately measure the inside diameter of the steel part of the bushings and pass it along, so that i can get some parts ready for an idea i have?
A dial caliper measument would be suffecient.........

I have thought about the way some have tried to keep the bushings clean and less prone to wearing, but don't like the crudbuster or Ace bandage wrap. Both look a bit "cheezy" to me.

I have TWO ideas in mind............

My first thought was to use a thin stainless bolt and stainless/nylon lock nut going thru each of the 4 steel tube parts of the bushings, pinching a neoprene o-ring or small faucet washer at each side pressed against the bushings to seal them. It appears to me the steel part of the bushings stick out just a bit in the videos i've seen on youtube close ups.

That would certainly seal the bushing ends from road grime, although add a little weight that i'm not worried about. (i don't plan on racing at almost 56) It would also be the best "sealing" as more pressure can be applied to the sealing washers.

Since they would now be well sealed, i also plan on coating the bushings with a high content moly paste, rather than rely on simple oil. This should prevent any wear much better, and greatly reduce the need for rebuilds.

Not being sarcastic here,.....but the company surely makes a fine secondary market in rebuild componants by leaving these bushings unsealed and recomending simple oil lubrication and simple cover.

BUT,......i think this much simpler (and lighter) solution would work out just fine providing these are made in a proper size?

I've been looking for some rubber plugs that have a good friction fit into the steel bushing tubes, and with a suffecient outer "lip" to cover the bronze/steel bushing joint to keep dirt out.

This one i found is in thermalplastic rubber: http://www.alliance-express.com/PVC-TPR-plugs

http://i204.photobucket.com/albums/bb200/joejeweler/CapsThermalplasticRubber.jpg

There is also a more tapered low density polyethelene, but i'm wondering if the strong taper would allow these to work themselves out over time? Many more sizes available, however:


http://www.alliance-express.com/wide-flange-caps-or-plugs

http://i204.photobucket.com/albums/bb200/joejeweler/CapsLow-DensityPolyethylene2.jpg

http://i204.photobucket.com/albums/bb200/joejeweler/CapsLow-DensityPolyethylene.jpg

......but for this a more critical measurment of the ID of the steel bushing tubes is required, since they are a friction fit. (and of a "tappered" design) I'd like to get a few sizes ordered right away, so they will arrive about the time the Thudbuster arrives.

......hence the request to get a current Thudbuster LT owner to pass along the measurement.


joejeweler
06-12-12, 09:46 PM
Well,...i have a cart ready to get the bushing covers ordered,.....just need the inside tube diameter of the stainless steel part of the 4 bushings as seen here???

Anyone??? :rolleyes:


http://i204.photobucket.com/albums/bb200/joejeweler/CaneCreekThudbusterLT.jpg


.....and i'll order several of the right size in the "Thermoplastic Rubber" variety. The prices are below priced individually. According to the site the dimentions are (some rounded):

Part #12049B Plug Diameter 5.0mm (.197") Outer Lip Diameter: 11 mm (Should cover bushing joint)

Part #12050B Plug Diameter 6.0mm (.236") Outer Lip Diameter: 12mm (Should cover bushing joint)

Part #12051B Plug Diameter 7.0mm (.275") Outer Lip Diameter: 13mm (Should cover bushing joint)

I'll be sure to let you all know how it all works out.

BTW, i know one of the youtube videos mentions the bushing sizes are different between the ST and LT models,.....so maybe it would be good to pass along the ID for the Thudbuster ST model also, to see what might match up if these plugs do the job.


Order Cart

Please Note: Unless otherwise stated‚ please input number of PIECES wanted not pack quantities.


Product





Pieces

Unit Price

Total



http://www.bikeforums.net/set-ap/images/series/cart/61595.jpg
STRAIGHT PLUG - NON THRD:TPR BLACK (http://www.alliance-express.com/mss/mss-pc.nsf/WebEngine?OpenAgent&cmd=item&item=12049B)Part No: 12049B
FT Series
STRAIGHT PLUG - NON THRD:TPR BLACK








http://www.bikeforums.net/set-ap/images/GreenStock.gif In Stock

1.0671

1.07

http://www.bikeforums.net/set-ap/images/remove_button_rollover2.jpg (http://www.bikeforums.net/#)




http://www.bikeforums.net/set-ap/images/series/cart/61595.jpg
STRAIGHT PLUG - NON THRD:TPR BLACK (http://www.alliance-express.com/mss/mss-pc.nsf/WebEngine?OpenAgent&cmd=item&item=12050B)Part No: 12050B
FT Series
STRAIGHT PLUG - NON THRD:TPR BLACK








http://www.bikeforums.net/set-ap/images/GreenStock.gif In Stock

1.1848

1.18

http://www.bikeforums.net/set-ap/images/remove_button_rollover2.jpg (http://www.bikeforums.net/#)




http://www.bikeforums.net/set-ap/images/series/cart/61595.jpg
STRAIGHT PLUG - NON THRD:TPR BLACK (http://www.alliance-express.com/mss/mss-pc.nsf/WebEngine?OpenAgent&cmd=item&item=12051B)Part No: 12051B
FT Series
STRAIGHT PLUG - NON THRD:TPR BLACK








http://www.bikeforums.net/set-ap/images/AmberStock.gif In Stock
(Non-Local)

1.2960

1.30

joejeweler
06-14-12, 07:51 PM
Wow,...52 views, and 86 views over on the hybrid bike forum here, and not one response.

Surely someone has this seatpost, and can spend maybe 1 minute to take a measurement and pass it along? :)

Part of the problem is the lowest shipping charge from this company is a bit over $13 ground. To order just 4 of these plugs at a bit over $1 each makes NO sense with that kind of shipping.

I'd be willing to order lots of extra sets on my dime and offer them to members here at a much less cost per unit if this works as i expect.

So say $4.50 for 4 of the bigger 6mm plugs plus maybe $1 shipping in a 1st class envelope to recover some of the original shipping charges to me makes this a LOT more reasonable,.....at around $5.50 shipped. The 5mm plugs would be a bit less.

......but i still need the ID measurement of the steel part of the bushing on the Thudbuster LT. (and the ST model also if someone has that, as it's a different size)