Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

Broken shifter??

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

Broken shifter??

Thread Tools
 
Search this Thread
 
Old 09-22-06, 10:46 PM
  #1  
Senior Member
Thread Starter
 
blaronn's Avatar
 
Join Date: Jul 2006
Posts: 144
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Broken shifter??

I have a Dura Ace 9-spd and it no longer shifts into the big chainring (double) using the shifter. When I manually pull the cable on the downtube, it shifts just fine. H/L limit screws seem to be set perfectly. I removed the front derailleur and it seems to be functioning perfectly. When I attempt to shift however, the derailleur only moves outward slightly (maybe 1/4"). The "fixing bolt" is securely holding the cable, and the cable is taught. I'm perplexed. My only remaining guess is that the shifter is dead. No idea how the internals of the shifter work, so not sure how to confirm. If bad, are they generally repairable? It sucks being stuck in the small ring! Any help is greatly appreciated!! Thanks
blaronn is offline  
Old 09-23-06, 05:43 AM
  #2  
fmw
Hoosier Pedaler
 
fmw's Avatar
 
Join Date: Jul 2005
Posts: 2,432
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by blaronn
I have a Dura Ace 9-spd and it no longer shifts into the big chainring (double) using the shifter. When I manually pull the cable on the downtube, it shifts just fine. H/L limit screws seem to be set perfectly. I removed the front derailleur and it seems to be functioning perfectly. When I attempt to shift however, the derailleur only moves outward slightly (maybe 1/4"). The "fixing bolt" is securely holding the cable, and the cable is taught. I'm perplexed. My only remaining guess is that the shifter is dead. No idea how the internals of the shifter work, so not sure how to confirm. If bad, are they generally repairable? It sucks being stuck in the small ring! Any help is greatly appreciated!! Thanks

Loosen the limit screws to make sure this isn't the problem.
__________________
Fred
A tour of my stable of bicycles
fmw is offline  
Old 09-23-06, 05:52 AM
  #3  
Senior Member
 
Ray Dockrey's Avatar
 
Join Date: Nov 2005
Location: Mustang, OK
Posts: 727
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
You could try flushing the shifter out with WD40. Sometimes the grease Shimano uses gets hard and will cause shifting issues. Other then that, there isn't a whole lot you can do. They aren't repairable and basically are throw aways when they break.
Ray Dockrey is offline  
Old 09-23-06, 06:15 AM
  #4  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Another "fix" is that there is a three year warranty on Dura Ace components so, if your shifter is with in that period, you can get a new one under warranty.

As Ray said, Shimano STI shifters aren't repairable and a solvent wash and relube is about all you can try.
HillRider is offline  
Old 09-23-06, 07:54 AM
  #5  
Senior Member
Thread Starter
 
blaronn's Avatar
 
Join Date: Jul 2006
Posts: 144
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Dang. Just tried WD40 with no luck. Also checked cable routing & it looks fine. Limit screws are set perfectly, as shifting is flawless when done via manual tension on the cable at the downtube. The shifter seems to travel its normal distance, so I'm guessing that something inside is broken rather than just jammed. Unfortunately I'm not the original owner of the bike or shifter, so it sounds like the Shimano warranty is likely void? It may be past 3 years too since it's an '03 model bike. Bummer. I guess that's what I get for buying used off eBay (only 4 weeks ago too).
blaronn is offline  
Old 09-23-06, 11:14 AM
  #6  
Senior Member
Thread Starter
 
blaronn's Avatar
 
Join Date: Jul 2006
Posts: 144
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Bingo! I figured it out (with the help of my LBS mechanic). The problem was, in case anyone is interested, that I failed to install end caps on the cable housing when replacing it last week. The housing's wires were exiting the housing on one end and wreaking havoc. [note to self: DON'T FORGET THE END CAPS NEXT TIME!!!]

Thanks for all your helpful suggestions!
blaronn is offline  

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.