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4mm or 5mmm derailleur cables and housings

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4mm or 5mmm derailleur cables and housings

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Old 04-02-07, 09:38 AM
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4mm or 5mmm derailleur cables and housings

First of all, I'm kind of new to the idea of working on my bike so I have a basic question. I have a 2003 Giant Cypress hybrid bike, and I'm looking at replacing the derailleur cables and housings. I went to buy some from an online retailer I trust (specializing in mountain bike equipment) and I noticed there were two sizes: 4mm and 5mm. I'm not sure which one to get. Does it matter? What if I only want to replace the cables, and keep the existing housing? What does the measurement refer to? Can I go measure the existing housing and get an accurate estimate of what size I need? Thanks.
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Old 04-02-07, 10:59 AM
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4mm for shift cable, 5mm for brake cable. Never, ever use shift cable on a brake. You can slide with just the cables assuming the houosing is in good shape.
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Old 04-02-07, 11:49 AM
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Thanks for the reply. I'm still a lit bit confused though. Let me see if I can explain it more clearly. Looks like there are just two sizes of cables: 1) brakes, and 2) shifters. So that's not an issue. The problem is in the housings. There are three sizes, or types, of cable housings: 1) 4 mm derailleur, 2) 5 mm derailleur, and 3) brake cable housing. Which derailleur cable housing size should I get? Does it matter? Based on your post I imagine I'll go for the 4 mm for shifting, but I just thought I'd double check.

The web page is below. I bought from these guys a while back because I just wanted some cheap ferrules and they would ship small items cheap via USPS. Seems like they have good prices on brakes and cable cutters too (two other items I want to get).

https://www.utahmountainbiking.com/sh...nts_cable.html
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Old 04-02-07, 11:55 AM
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4mm for shift cable, 5mm for brake cable.

Those measurements are for the OD of the cable HOUSING. Shift cables use 4mm housing, brake cables 5mm.
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Old 04-02-07, 12:23 PM
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Actually, I use 5mm cable all around, shift and brake. It seems MUCH less problematic than 4mm which I suspect can be a bit restrictive. We frequently clear up customer's persistent shifting issues by going to all 5mm.
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Old 04-02-07, 02:50 PM
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Originally Posted by capwater
4mm for shift cable, 5mm for brake cable.

Those measurements are for the OD of the cable HOUSING. Shift cables use 4mm housing, brake cables 5mm.
SIS-style housing comes in both 4- and 5-mm OD, and 4-mm coiled housing is not unheard of on older bikes. I agress with seely that 5-mm all around works best, despite of the huge weight and aerodynamic penalties.
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Old 04-02-07, 03:12 PM
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Brake cable housing is typically 5mm.
Shifter-specific housing, which are compressionless for the purpose of indexed shifting (so shifters stay lined up with derailer positions) come in both 4mm and 5mm varieties.

So note: 5mm compressionless shifter housing is different than 5mm brake cable housing.

I haven't found meaningful difference in the functionality of 5mm and 4mm shifter housing, but I've not compared them carefully, either.
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Old 04-02-07, 06:47 PM
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No difference between 4-mm and 5-mm shifter cable housing in ideal conditions. But add a bit of water, snow, ice, -20°C... and the 4-mm cable housings will need to be cleaned whereas the 5-mm cable housings will continue to be reliable.
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