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custom cassette?

Old 04-18-07, 05:22 PM
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custom cassette?

I need a good tip. I need a new cassette for my racing recumbent bike. Its coming from the netherlands, so the flatlanders have a silly 12-25 cassette. The problem is that being a racer, I have to have the 11 and 12 tooth cogs, and at the same time, I use the bike for fast touring, and hit some 12% grades, I need a bailout gear of either 32 or 34 teeth. I preference would be to have the 11-12 on one end, and a 28-34 as my two largest teeth. That way I can have the majority of my cluster right in the middle where I need it, with a solid bailout. Problem is, I can't find such a cassette on the market - road clusters don't go that high, and mountain clusters are too evenly spaced.

Is there a cassette made, or a company that can put together, such a thing? Thanks!
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Old 04-18-07, 05:24 PM
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https://www.sheldonbrown.com/harris/k7.html#9cassettes
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Old 04-19-07, 07:27 PM
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My hybrid came with an 8 speed 11-32 cassette, with 11-12 on top and 26-32 on the bottom. It's a SRAM PG830. Pretty low end, but it might be worth checking out the rest of their line.

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Old 04-19-07, 08:09 PM
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If you avoid the higher priced ones, a cassette is just a bunch of cogs and spacers bolted or riveted together. Just buy a couple of cassettes that have the particular cogs that you want and piece together your own.
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Old 04-19-07, 09:12 PM
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Be careful though. Sometimes the rear 5-6 sprockets (depending on what speed you're using) are riveted together in such a way that separating them is nigh impossible. It's like one solid unit.

Others have screws holding them together, which makes it easier to disassemble. Funny thing is, it's generally the more expensive ones that are easy to disassemble.
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Old 04-20-07, 05:40 AM
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Originally Posted by banzai_f16
Be careful though. Sometimes the rear 5-6 sprockets (depending on what speed you're using) are riveted together in such a way that separating them is nigh impossible. It's like one solid unit.

Others have screws holding them together, which makes it easier to disassemble. Funny thing is, it's generally the more expensive ones that are easy to disassemble.
SRAMS are just screwed together as are some of the generic MTB cassettes from Performance. You can take as 12-25 and take out say your 13 or 14 tooth cog and stick a 28 from a mtb cassette on the back. I've done that several times for very hilly rides in the Blue Ridge mountains.
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Old 04-20-07, 05:53 AM
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Originally Posted by capwater
SRAMS are just screwed together as are some of the generic MTB cassettes from Performance. You can take as 12-25 and take out say your 13 or 14 tooth cog and stick a 28 from a mtb cassette on the back. I've done that several times for very hilly rides in the Blue Ridge mountains.
The procedure you're describing is essentially what I alluded to. If you have, say, an 8 speed cassette 12-25 then 12, 13, and 14 will be loose, and the back 5 will be joined together somehow. Removing a loose cog and placing a spacer and a larger one on the back is pretty easy.

However, if you plan to try a previous idea mentioned in this thread about effectively taking two cassettes and shuffling them together...on some of those the rear 5 will not be possible to take apart.
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Old 04-20-07, 04:31 PM
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Originally Posted by banzai_f16
The procedure you're describing is essentially what I alluded to. If you have, say, an 8 speed cassette 12-25 then 12, 13, and 14 will be loose, and the back 5 will be joined together somehow. Removing a loose cog and placing a spacer and a larger one on the back is pretty easy.

However, if you plan to try a previous idea mentioned in this thread about effectively taking two cassettes and shuffling them together...on some of those the rear 5 will not be possible to take apart.
That's why I suggested staying away from the hi9gher end cassettes. The cheaper, heavier, ones don't have that feature.
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Old 04-20-07, 04:38 PM
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Originally Posted by banzai_f16
Be careful though. Sometimes the rear 5-6 sprockets (depending on what speed you're using) are riveted together in such a way that separating them is nigh impossible. It's like one solid unit.

Others have screws holding them together, which makes it easier to disassemble. Funny thing is, it's generally the more expensive ones that are easy to disassemble.
the rivets are there for ease of assembly, They are easy to remove, file the end off (you'll know which end) and use a punch and hammer to knock them outs. It's simple I have done it and will do it again to customise my cassettes. You don't have to put them back either.
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Old 04-20-07, 05:16 PM
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Originally Posted by cyclotoine
the rivets are there for ease of assembly, They are easy to remove, file the end off (you'll know which end) and use a punch and hammer to knock them outs. It's simple I have done it and will do it again to customise my cassettes. You don't have to put them back either.
True for some (SRAM, Tiagra), but Ultegra level cassettes for instance have a carrier to reduce weight and the individual cogs do not contact the hub splines. Cheap mtb cassette is the way to go.
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