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Loose headset / Bendy Forks?

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Old 06-21-07, 08:53 PM
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Loose headset / Bendy Forks?

I've just put this old road bike back together and I find when i brake with the front brake the forks / headset seems a bit "clunky". I get a slight rattle/clunky noise when braking? its hard to describe.




I thought the headset might be loose?
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Old 06-21-07, 09:34 PM
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Have you checked the headset? It's that or the front brake may not be tight enough.
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Old 06-22-07, 06:09 AM
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Did you put new balls in the headset? Worn balls can keep you from being able to adjust it properly.
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Old 06-22-07, 06:23 AM
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It is most likely the headset is loose or worn. Tighten it up and see how you go. If no improvement, check the bearings. If they fall out, or appear bent or worn they will need to be replaced - and it would be a good idea also to replace all of the headset components. It is hard to tell with headset components, etc, if they are worn etc - but bent bearings are a good sign. Also check that when the headset is tight, there is no movement - if there is movement, there is wear.

I have had a situation where the headset was worn - it did not look worn but it clunked everytime I stopped with the front brake. It also made the bike less stable at speed, as the forks were moving from side to side..


You can buy a new headset for around $15.00 or so - it would make all of the problems dissapear - provided that is the problem. You will need a 1 inch threaded headset assembly for that type of bike.
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Old 07-06-07, 05:31 PM
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I was going to clean up my headset but ran into a problem. The Steering Tube seems to be Rusted on?

how do I fix this?








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Old 07-06-07, 05:34 PM
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That kind of just looks like dried grease to me. Is teh stem stuck inside the fork?
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Old 07-06-07, 05:47 PM
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rusted

The Stem and fork seem to be stuck together.
I can't pull the Stem out.

Even trying to twist the stem holding the forks - it doesn't budge.

Any suggestions?
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Old 07-06-07, 05:55 PM
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Loosen the stem bolt a bunch of turns then wack the bolt on top with a mallet to drop the expander out of the way. If that's not enough, see Sheldon Brown's web site for an entire article on removing a frozen stem.
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Old 07-06-07, 06:18 PM
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the stem bolt has come out completely.

The stem just doesn't want to move. - I guess its stuffed then.
I"ll need a new Stem and possibly forks.
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Old 07-06-07, 06:26 PM
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Did you knock the wedge or expander nut loose before pulling the bolt out? If not, then screw it back in and follow HillRider's instruction.
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Old 07-07-07, 07:57 AM
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You can buy all the new stems you want, but you won't be able to install them until you get the old one out. And then you can return your new stuff and reuse the old. This happens a lot, and there are many techniques for loosening a stuck stem. Do a search.
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Old 07-07-07, 04:19 PM
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If soaking the stem in all the various solutions mentioned in posts here on the forum do not work, I suggest you cut the stem off, and immerse the steerer tube (UNPAINTED PORTIONS ONLY) into a bucket of lye. In a week, the existing stem will be dissolved.

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