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fork and heatset installation

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Old 07-27-09, 07:55 PM
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fork and heatset installation

i am slowly piecing together a bike and need some advice about installing the fork and headset.
i am installing a threadless integrated headset and a 1 1/8" fork.

the headset is a crane creek IS.
the fork is a bontrager satelite plus
frame is novara strada

it seems that the bottom of the headset doesnt fit properly to the fork leaving a gap between the fork and the bottom of the head tube.

hopefully it is apparent to you what I am talking about when you look at the pictures.

are these 2 parts not compatible or do I need to force that part of the headset onto the fork?

thanks
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Last edited by surfengine; 07-27-09 at 07:59 PM.
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Old 07-27-09, 08:06 PM
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Originally Posted by surfengine
i am slowly piecing together a bike and need some advice about installing the fork and headset.
i am installing a threadless integrated headset and a 1 1/8" fork.

the headset is a crane creek IS.
the fork is a bontrager satelite plus
frame is novara strada

it seems that the bottom of the headset doesnt fit properly to the fork leaving a gap between the fork and the bottom of the head tube.

hopefully it is apparent to you what I am talking about when you look at the pictures.

are these 2 parts not compatible or do I need to force that part of the headset onto the fork?

thanks
You need to seat the race onto the fork. You do this with a slide hammer, head race mounting tool or a piece of 1 1/4" copper drain tubing. The drain tubing you can get from your local hardware store.

Slide it over the steer tube and then just pick it up and let it drop until the race is in place. There should be no gap.
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Old 07-27-09, 08:07 PM
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It is a press fit. You can usually MacGyver it if you can find a piece of PVC pipe with an inside diameter slightly larger than the crown race (I would try 1 1/8 or 1 1/4.) You can read about installing a headset here.
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