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Freehub went nearly silent

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Old 08-10-09, 09:30 AM
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Freehub went nearly silent

Over the weekend I tore down and rebuilt my hub. This morning when I got to work, I realized that the freehub is barely making any ratcheting noise at all, although it engages just fine after coasting.
Here's the overall scoop:

- Deore 530 hub
- had a pitted NDS cone
- replaced both cones and all bearings
- repacked with Phil Wood grease

Everything is rolling smooth as new, but the only thing that disturbs me is that very quiet freehub, which used to make a fair amount of clicking as it coasted.
Is this something I should worry about? What is the likely reasoning behind it?
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Old 08-10-09, 09:44 AM
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the shimano fairies replaced your freehub with a silent clutch?
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Old 08-10-09, 09:57 AM
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Originally Posted by AEO
the shimano fairies replaced your freehub with a silent clutch?
Possible, but unlikely since I don't think they can squeeze in past the dust seals.

I'm thinking it's probably some seepage of grease getting back into the freehub mechanism since I had a pretty fair amount of it packed into the bearing cups during the rebuild.
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Old 08-11-09, 08:13 AM
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CliftonGK1, i did the same thing over the weekend because i thought something was wrong w/ my rear hub/freehub...after putting everything back, when freewheeling..its almost completely silent...not sure if anybody knows if this is ok...safe to ride still?? i dont have any name brand cassette or hub/freehubs so...when i saw this post i started to wonder...
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Old 08-11-09, 03:53 PM
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It's perfectly fine; I actually prefer them to be quiet. The only issue you might get is in winter where the grease gets thick and keeps the pawls from engaging.
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Old 08-12-09, 07:33 AM
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Originally Posted by pmt
It's perfectly fine; I actually prefer them to be quiet. The only issue you might get is in winter where the grease gets thick and keeps the pawls from engaging.
oh that doesnt make feel any better ... i like biking during the winter too!.. if this happens...do i really have to replace the freehub then? thanks!
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Old 08-12-09, 07:54 AM
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Originally Posted by hkboy313
do i really have to replace the freehub then? thanks!
It will not cause any permanent damage. The hub will work OK once unfrozen. If you're worried, just winterize your freehub with thinner lubricant (see this article at icebike.org).
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Old 08-12-09, 08:39 AM
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I think the new grease is muffling the ratchet sound. The sound will come back gradually.

If you want it back sooner, pour in generous amounts of oil and thinner.
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Old 08-12-09, 09:44 AM
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Originally Posted by hkboy313
oh that doesnt make feel any better ... i like biking during the winter too!.. if this happens...do i really have to replace the freehub then? thanks!
Well there's also no certainly that the cold will make it too thick to work, especially if you store the bike inside. Don't stress about it; just ride it and see what happens when it gets cold.
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Old 08-12-09, 09:49 AM
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Juha is in Finland, where winters are much colder than most of the US. I haven't heard of grease freezing here in New Jersey. Maybe it does in Minnesota.
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Old 08-12-09, 01:02 PM
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it get very cold here in nny like 40 below ( in the winter time ) and i haven't have the grease freeze around here and i do use grease in my freehubs & freewheels.
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Old 08-12-09, 01:04 PM
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Goodness. They should call it Icetown, not Watertown.
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Old 08-12-09, 01:28 PM
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i agree but they call it watertown because we have the black river (yes that is the name of the river) running right in the middle of it,and we avg. 3" of rain each month. in the winter's months (oct.-april) that a lot of snow.we avg. close to 10' every winter.
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Old 08-12-09, 02:57 PM
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Really cold around here is 20F. Not minus twenty. Twenty above. I'm relatively unconcerned with grease freezing up on me.
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Old 08-12-09, 08:18 PM
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ok, thanks for the reassurance
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