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loose headset? adjust without torque wrench?

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Old 08-25-09, 02:09 PM
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loose headset? adjust without torque wrench?

My headset might be slightly loose, I started noticing more rocking of the stem/fork when I hit the brakes at speed (seems like the wheel gets closer to the frame and the front end pitches up). However, I don't notice the clicking/knocking when trying to rock the bike back and forth with the front brake applied. I'll try the rocking thing again tonight with my hand on the headset to see if I feel anything and look at the frame/fork more closely.

The bike is an '07 fuji cross pro, bought new at performance bike last year, so maybe the headset just needs tweaking. It was more noticable last night (again, moderate/hard braking only) after a few moderate bumps of singletrack, but i think the tires/wheels are ok and I'm only 135 lbs.

Is there anything else I should check? If I want to tighten the headset a tiny bit (1/4 or 1/8 a turn), is a torque wrench necessary? (for tightening the stem bolts) I understand I just loosen the stem bolts, tweak the top bolt, then re-tighten the stem bolts. I'll get a torque wrench soon, but would like to give this a try by hand first (i.e., before it rains tomorrow )

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Old 08-25-09, 02:15 PM
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could it be the front hub that is loose? my headset is a bit loose too, and i have never used a torque wrench to tighten it. just as tight as i can by hand, and just a little tweak with a wrench.
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Old 08-25-09, 02:19 PM
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No need for torque wrench

Originally Posted by black_box
My headset might be slightly loose, I started noticing more rocking of the stem/fork when I hit the brakes at speed (seems like the wheel gets closer to the frame and the front end pitches up). However, I don't notice the clicking/knocking when trying to rock the bike back and forth with the front brake applied. I'll try the rocking thing again tonight with my hand on the headset to see if I feel anything and look at the frame/fork more closely.

The bike is an '07 fuji cross pro, bought new at performance bike last year, so maybe the headset just needs tweaking. It was more noticable last night (again, moderate/hard braking only) after a few moderate bumps of singletrack, but i think the tires/wheels are ok and I'm only 135 lbs.

Is there anything else I should check? If I want to tighten the headset a tiny bit (1/4 or 1/8 a turn), is a torque wrench necessary? I understand I just loosen the stem bolts, tweak the top bolt, then re-tighten the stem bolts. I'll get a torque wrench soon, but would like to give this a try by hand first (i.e., before it rains tomorrow )
You're just adjusting the bolt by feel, in a trial and error fashion. A torque wrench is a good idea for some stem clamp bolts, especially carbon stems, where overtightening could cause damage. They're also good for crank bolts. But headset preload bolts are strictly a "feel" issue. You can immediately feel whether the headset is too tight way before you risk stripping the bolt or damaging the unit.
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Old 08-25-09, 02:30 PM
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yeah, this would be for the stem bolts (sorry, I wrote that poorly). I'm pretty sure its all aluminum and marked at 5 Nm. I'll check the hub too, thanks.
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Old 08-25-09, 02:31 PM
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Originally Posted by black_box
My headset might be slightly loose, I started noticing more rocking of the stem/fork when I hit the brakes at speed (seems like the wheel gets closer to the frame and the front end pitches up). However, I don't notice the clicking/knocking when trying to rock the bike back and forth with the front brake applied. I'll try the rocking thing again tonight with my hand on the headset to see if I feel anything and look at the frame/fork more closely.

The bike is an '07 fuji cross pro, bought new at performance bike last year, so maybe the headset just needs tweaking. It was more noticable last night (again, moderate/hard braking only) after a few moderate bumps of singletrack, but i think the tires/wheels are ok and I'm only 135 lbs.

Is there anything else I should check? If I want to tighten the headset a tiny bit (1/4 or 1/8 a turn), is a torque wrench necessary? I understand I just loosen the stem bolts, tweak the top bolt, then re-tighten the stem bolts. I'll get a torque wrench soon, but would like to give this a try by hand first (i.e., before it rains tomorrow )
Clamp the wheel down with the front brake and rock the bike back and forth. You shouldn't feel any movement in the headset. Sometimes the brake calipers can move which makes you think the headset is loose. If you suspect this (brake calipers can get sloppy with age), grab the wheel behind the fork and rock the bike. You'll feel a little movement.

As vredstein said the adjustment is a 'feel' thing. A torque wrench isn't needed, and would probably cause some harm, on the headset bearing preload adjusment.
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Old 08-26-09, 07:35 AM
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A torque wrench is not needed. Tighten the top cap until you feel a little extra drag as the fork is turned, then back off the tension about 1/8 turn. Rocking the bike with the front brake held tight does not work with modern integrated headsets. It only works with old-fashioned caged ball headsets that do not have angular contact bearings.

Go for a short test ride. If the bearings are too tight, the fork will not readily return to a straight ahead position after a turn. You can't miss the sluggish feel of too-tight bearings.
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Old 08-26-09, 07:49 AM
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Thanks everyone. I gave it an 1/8th of a turn and it felt better. I didn't sense any binding, so I'll try another 1/8th later.
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Old 08-26-09, 07:58 AM
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I never use a torque wrench on my bike. I do on other's though, for liability stuff at work.
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Old 08-26-09, 09:17 AM
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Did you tighten the cap on top before you tightened the stem-bolts (to their recommended torque-settings)?
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Old 08-26-09, 09:24 AM
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I loosened the stem pinch bolts, tightened the cap bolt 1/8th of a turn, then tightened the stem pinch bolts. I guesstimated the torque for the stem pinch bolts based on how they felt when I broke them free and the rotation of the wrench. I will probably buy a torque wrench tonight and redo the pinch bolts.
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