Anybody Know of a HandleBar Manufacturer???
#1
Designer
Thread Starter
Join Date: Aug 2005
Posts: 1,368
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 13 Post(s)
Likes: 0
Liked 5 Times
in
5 Posts
Anybody Know of a HandleBar Manufacturer???
Anybody know of a handlebar manufacturer that can recreate a short run of handlebars for me?
I plan on creating a short run of vintage style bars for resale but I am having trouble finding someone who will actually make them for me. I've tried Tradekey and other foreign source manufacturing sites with no luck and I am about to loose hope.
I am a graphics designer with a heavy industrial design and technical design background. I have full working drawings for the handlebars ready to go. All is need is someone to make them!
Thanks for any help,
Jason
I plan on creating a short run of vintage style bars for resale but I am having trouble finding someone who will actually make them for me. I've tried Tradekey and other foreign source manufacturing sites with no luck and I am about to loose hope.
I am a graphics designer with a heavy industrial design and technical design background. I have full working drawings for the handlebars ready to go. All is need is someone to make them!
Thanks for any help,
Jason
__________________
#2
Bianchi Goddess
Join Date: Apr 2009
Location: Shady Pines Retirement Fort Wayne, In
Posts: 27,858
Bikes: Too many to list here check my signature.
Mentioned: 192 Post(s)
Tagged: 2 Thread(s)
Quoted: 2930 Post(s)
Liked 2,923 Times
in
1,491 Posts
why does it have to be a handle bar manufacturer? I am certain that in this day and age most any company that deal with custom tubing can help you. maybe there is a motorcycle builder near you who can use the work
what kind of bars anyway?
what kind of bars anyway?
__________________
“One morning you wake up, the girl is gone, the bikes are gone, all that's left behind is a pair of old tires and a tube of tubular glue, all squeezed out"
Sugar "Kane" Kowalczyk
“One morning you wake up, the girl is gone, the bikes are gone, all that's left behind is a pair of old tires and a tube of tubular glue, all squeezed out"
Sugar "Kane" Kowalczyk
#3
Senior Member
Join Date: Mar 2003
Location: Beaufort, South Carolina, USA and surrounding islands.
Posts: 8,521
Bikes: Cannondale R500, Motobecane Messenger
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 11 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Find a custom metal fabricator and/or machine shop. Give them the specs and see what they can come up with. Some bikeforums.net members would like a nice set of USA made bars.
#4
Elitist Troglodyte
Join Date: Jun 2006
Location: Dallas
Posts: 6,925
Bikes: 03 Raleigh Professional (steel)
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Liability issues? Any flaw could be life-threatening. One assumes a handle bar manufacturer already has insurance and can demonstrate expertise if needed.
__________________
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
#7
Senior Member
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times
in
742 Posts
The only "domestic" manufacturer I know of is Easton. Try contacting them.
#8
Bianchi Goddess
Join Date: Apr 2009
Location: Shady Pines Retirement Fort Wayne, In
Posts: 27,858
Bikes: Too many to list here check my signature.
Mentioned: 192 Post(s)
Tagged: 2 Thread(s)
Quoted: 2930 Post(s)
Liked 2,923 Times
in
1,491 Posts
I am no legal expert but wouldn't stepinthefunk be the person with the liability? after all he would be the seller
__________________
“One morning you wake up, the girl is gone, the bikes are gone, all that's left behind is a pair of old tires and a tube of tubular glue, all squeezed out"
Sugar "Kane" Kowalczyk
“One morning you wake up, the girl is gone, the bikes are gone, all that's left behind is a pair of old tires and a tube of tubular glue, all squeezed out"
Sugar "Kane" Kowalczyk
#9
Elitist Troglodyte
Join Date: Jun 2006
Location: Dallas
Posts: 6,925
Bikes: 03 Raleigh Professional (steel)
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Nope. Everyone involved is exposed. Since the easiest allegation is a defect and the manufacturer has (relatively) deep pockets, the manufacturer has the most to lose.
__________________
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
#10
Senior Member
Join Date: Feb 2009
Location: Long Island NY
Posts: 772
Bikes: Panasonic 500
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 16 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Except that all manufacturers have insurance regarding that already. Making 25 handle bars would be a blip on the screen for most bigger than a mom and pop. Also, we would require a "build to print" contract that further reduces our liability. IE: We made what the seller asked for, complain to him. For us to be found at fault would require proof that we varied from print, or were contracted to evaluate the design. In those cases, what is called design control, the rules are significantly different.
#11
Senior Member
You want to find someone who can do CNC mandrel tube bending. This isn't an uncommon thing. A big volume handlebar manufacturer would never consider a 25 piece run. Keep in mind that wherever you get these done, expect to pay about a $500 setup charge. You may want to make more than 25 bars to spread out the setup charge unless your selling price can accomodate that much of an increase to the cost.
#12
Elitist Troglodyte
Join Date: Jun 2006
Location: Dallas
Posts: 6,925
Bikes: 03 Raleigh Professional (steel)
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Except that all manufacturers have insurance regarding that already. Making 25 handle bars would be a blip on the screen for most bigger than a mom and pop. Also, we would require a "build to print" contract that further reduces our liability. IE: We made what the seller asked for, complain to him. For us to be found at fault would require proof that we varied from print, or were contracted to evaluate the design. In those cases, what is called design control, the rules are significantly different.
Don't neglect, though, that if a lawsuit is filed then everyone in sight can be named and be forced to bear the expense of defending themselves - at least for the early events - even if the suit is ultimately shown to have little merit.
__________________
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
#13
Designer
Thread Starter
Join Date: Aug 2005
Posts: 1,368
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 13 Post(s)
Likes: 0
Liked 5 Times
in
5 Posts
Thanks for the help guys and gals...
As for what kind of bars they are, let's just say that there seems to be a high demand for them and a very short supply.
I've tried a U.S. based shop that specializes in stainless steel and they seemed very enthusiastic at first but suddenly became quiet. I guess I can try to give them another call.
THere is another U.S. manufacturer that actually makes handlebars that is willing but the shortest run that they can do is 700 units. That's a bit more than I am ready to swallow as of the moment.
As for what kind of bars they are, let's just say that there seems to be a high demand for them and a very short supply.
I've tried a U.S. based shop that specializes in stainless steel and they seemed very enthusiastic at first but suddenly became quiet. I guess I can try to give them another call.
THere is another U.S. manufacturer that actually makes handlebars that is willing but the shortest run that they can do is 700 units. That's a bit more than I am ready to swallow as of the moment.
__________________
#14
Elitist Troglodyte
Join Date: Jun 2006
Location: Dallas
Posts: 6,925
Bikes: 03 Raleigh Professional (steel)
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Hey, maybe BF can get up a group buy and get your initial quantity up that way. Can you show images of what you want to produce, and set a group price?
__________________
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
Stupidity got us into this mess - why can't it get us out?
- Will Rogers
#15
Designer
Thread Starter
Join Date: Aug 2005
Posts: 1,368
Mentioned: 2 Post(s)
Tagged: 0 Thread(s)
Quoted: 13 Post(s)
Likes: 0
Liked 5 Times
in
5 Posts
Stay tuned while I get all the details worked out. I don't plan on getting things officially rolling till after I receive my tax return (which should be significant since I bought my first home this year).
__________________
#16
Senior Member
Join Date: Nov 2008
Posts: 90
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
maybe give thick bikes a call. https://www.thickbikes.com/custom.php?item=handle
#17
Senior Member
Join Date: May 2004
Location: Southern California
Posts: 2,191
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 114 Post(s)
Liked 119 Times
in
92 Posts
I tend to agree with others who suggest industrial machine shops. As far as a design - bend radii, wall thickness, material type, hot or cold bend... all affect manufacturing and cost. There are some basic rules of thumb, and you might want to consult with a manufacturing or mechanical engineer to ensure the part can be bent to your specs and review the basic design to reduce your liability. Bending of pipe, conduit, and hydraulic tubing are very common procedures, and a competent forming shop might be able to give you some basic advice on your design.
You might want to try this site - https://www.mfg.com/en/. Essentially, create an account (free) and post your drawing with specifics. You're likely to get scores of responses from shops mainly in the US (although I believe international supplies can respond). This site is a marketplace that will connect with you with probably hundreds (if not thousands) of machine shops. I use this site for my projects at work.
Good luck, often the gap between an idea and product is the biggest challenge.
You might want to try this site - https://www.mfg.com/en/. Essentially, create an account (free) and post your drawing with specifics. You're likely to get scores of responses from shops mainly in the US (although I believe international supplies can respond). This site is a marketplace that will connect with you with probably hundreds (if not thousands) of machine shops. I use this site for my projects at work.
Good luck, often the gap between an idea and product is the biggest challenge.
#18
Senior member
Join Date: Oct 2004
Location: Oakville Ontario
Posts: 8,117
Mentioned: 25 Post(s)
Tagged: 0 Thread(s)
Quoted: 943 Post(s)
Liked 658 Times
in
371 Posts
If chrome steel bars are ok for your purposes, maybe these people would help you out.
https://waldsports.com/index.cfm/handlebars.html
https://waldsports.com/index.cfm/handlebars.html
#19
Guest
Posts: n/a
Mentioned: Post(s)
Tagged: Thread(s)
Quoted: Post(s)
What do you need built? I've done some sourcing for a few customers lately. Contact me direct.
and for whatever reason, I needed to generate a new account. I have been unable to post for almost a month.
and for whatever reason, I needed to generate a new account. I have been unable to post for almost a month.
#20
Insane Bicycle Mechanic
Join Date: Mar 2008
Location: other Vancouver
Posts: 9,835
Mentioned: 34 Post(s)
Tagged: 0 Thread(s)
Quoted: 802 Post(s)
Liked 703 Times
in
376 Posts
FWIW: Terracycle makes handlebars: https://www.terracycle.com/Merchant2/...ategory_Code=H but they're intended for above-seat-steering recumbents. I dunno if they would want to take on parts for "upright" bikes.
__________________
Jeff Wills
Comcast nuked my web page. It will return soon..
Jeff Wills
Comcast nuked my web page. It will return soon..
#21
Senior Member
Join Date: Jul 2005
Posts: 3,268
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 118 Post(s)
Likes: 0
Liked 50 Times
in
25 Posts
I bought the bending dies for the small tube bender at my friends muffler shop and he made me a set of bars to my spec. $110.00 for the dies, $125.00 for the bending, welding and tubing, and $125.00 for polishing and anodizing. Expensive, yes. But they fit me and corrected reach and wrist angle problems on easyracers handlebars. bk
Thread
Thread Starter
Forum
Replies
Last Post
paulbi
Bicycle Mechanics
30
03-04-13 12:24 PM
Aeyoqen
Framebuilders
2
10-06-12 01:18 AM