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Need to replace star nut when swapping fork?

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Old 06-08-12, 12:37 AM
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Need to replace star nut when swapping fork?

I have a rigid fork on the way to replace my suspension fork. I swapped out my stem tonight, and found this under the headset cap:



I'm not sure if I should replace this star nut, or if the new fork will come with a new star nut. Any thoughts?
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Old 06-08-12, 12:45 AM
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IME, forks usually come w/o star nuts. The only way to remove one is to pound it down and out the other way, which has an about 50% chance of destroying it. Get a new one, they're cheap enough.

Do note that getting one seated properly with improvised tools is a bit tricky. Either get two while you're at it, or invest in a tool, or have a shop do it for you.
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Old 06-08-12, 03:42 AM
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Generally the IME forks come with star nuts. Get a new one and replace it. They are also cheap. And be sure to have a towel for the fork to land on or a helper to catch the fork as it falls out when you remove the bearing wedge.
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Old 06-08-12, 04:13 AM
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Star nuts really are single use items, once in, their not coming out without alot of effort; and unless damaged, there isn't much point in replacing them. If you do knock one through the tube, the chances are it won't be reusable.

Any good LBS should stock star nuts as spares, just needs to be fitted to the new fork (best with the correct tool, like a Park TNS-1 / TNS-15 after the fork is cut to the required length).
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Old 06-08-12, 04:43 AM
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Why replace it unless it has been stripped? Its only job is to pre-load the headset bearings and once the stem has been torqued the pre-load is locked in. You could take the cap and bolt off the bike. Think of the weight you would save. Al
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Old 06-08-12, 05:07 AM
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Originally Posted by Altbark
Why replace it unless it has been stripped?
Go back and re-read.

OP has a fork with star nut as pictured. OP is getting new fork, and is wondering whether it'll come with a star nut or not. And if it doesn't, OP wonders if he should attempt to move star nut from old fork into new fork.
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Old 06-08-12, 05:37 AM
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Originally Posted by dabac
IME, forks usually come w/o star nuts. The only way to remove one is to pound it down and out the other way, which has an about 50% chance of destroying it. Get a new one, they're cheap enough.

Do note that getting one seated properly with improvised tools is a bit tricky. Either get two while you're at it, or invest in a tool, or have a shop do it for you.
I can't imagine why someone would think they need a special tool to push a new star nut in, let alone take the fork to a shop. I simply put a long bolt in it to hold it straight and tap on the head of the bolt. Has always been very easy to me.

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Old 06-08-12, 06:27 AM
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Originally Posted by Don in Austin
I can't imagine why someone would think they need a special tool to push a new star nut in, let alone take the fork to a shop. I simply put a long bolt in it to hold it straight and tap on the head of the bolt. Has always been very easy to me.
Well, either your tapping skills are better than mine, or you're not as finicky with alignment as I am. Or maybe some steerers are less challenging than others. Or a combination of all of the previous.
IME that approach tends to leave the nut somewhat off-axis. Serviceable, but off-axis nevertheless.
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Old 06-08-12, 06:49 AM
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Originally Posted by dabac
IME that approach tends to leave the nut somewhat off-axis. Serviceable, but off-axis nevertheless.
I use the same method as Don in Austin but with a refinement. I thread a long bolt through the starnut to get it started and drive the upper pedals flush with the steerer's top edge. Then I remove the bolt, add the top cap and thread the bolt through the top cap and back into the starnut. Mark the bolt about 15 mm above the top cap and use the hole in the top cap as a guide to drive the starnut down the proper distance. That technique always sets the starnut at the right level and perfectly square.
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Old 06-08-12, 09:31 AM
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Pick up a new star nut to go with your new fork.

I blew mine apart, intentionally, to fit a quill type stem-raiser.

Cupped shaped, they go in but not out, whole..
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Old 06-08-12, 09:43 AM
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To the OP,

Yes, you'll need a new star nut because they can't be removed and reused. So if the new fork doesn't come with one, you'll need to buy one.

If you're not sure whether the fork comes with one or not, you have 2 choices.

1- buy one just in case
2- ask the seller if it includes a star nut or not, and either buy a spare or not accordingly.
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Old 06-08-12, 01:32 PM
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Well my fork is back ordered right now, but when it comes in I'll just go get a star nut from the LBS if it doesn't have one.
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Old 06-08-12, 05:50 PM
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Originally Posted by dabac
Go back and re-read.

OP has a fork with star nut as pictured. OP is getting new fork, and is wondering whether it'll come with a star nut or not. And if it doesn't, OP wonders if he should attempt to move star nut from old fork into new fork.
I did re-read it. So the solution is to get a new star nut. Glad you pointed that out for me - as if it makes a difference!
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