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Freewheel/hub crunchy

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Old 08-25-14, 08:15 PM
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Freewheel/hub crunchy

Whilst pedaling homeward I get a crunchy-pingy sound in the rear. Pulled the wheel off, bearings feel smooth. Freewheel sort of dry. Will a dry freewheel get "crunchy" but still work?
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Old 08-25-14, 08:28 PM
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First of all is this a freehub/cassette system or a spin-on freewheel system? Then what do you mean by "dry". Dry on the outside, or do you mean lack of lube on the inside?

Freewheel systems of either kind are very forgiving of lack of lube, because of the basic nature of their operation. There are never parts moving while under load. When you pedal, the ratchet is locked and turns as a unit, and when you're coasting the ratchet parts move, but there's no load because you're coasting.

The biggest consequence of running these while dry of lubricant, is the risk of rust from water entry. So yes, they'll work, but it's not a desirable condition.
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Old 08-25-14, 08:33 PM
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Its a freewheel, not a cassette. Its been ignored for two years with no lube. I think there is dirt inside and I need to soak it and blow it out and relube.
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Old 08-25-14, 08:35 PM
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Originally Posted by etherhuffer
Its a freewheel, not a cassette. Its been ignored for two years with no lube. I think there is dirt inside and I need to soak it and blow it out and relube.
Sounds reasonable. Make sure it's dry before adding oil.

BTW- the sound changes lime crazy as you clean or flush with solvent. After you oil it should quiet down, but it can take a few days to settle down to normal quiet operation.
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Old 08-25-14, 08:57 PM
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I just took one off a zombie parts bike. No pawl clicks. Soaked a few hours, blew it out resoaked. Oiledit up. Clean clicks. Sounds like new.
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Old 08-27-14, 10:15 PM
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OK. Got this off. Soaked it. Blew it out. Nice and clean. Oiled it up. Installed.

there is play between threaded section and cog section. No noise on coasting. Crunchy pedaling, pinging. I think that means dead bearings. Replace? Its a Tourney so its not pricey to just buy new.
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Old 08-28-14, 01:09 PM
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Originally Posted by etherhuffer
OK. Got this off. Soaked it. Blew it out. Nice and clean. Oiled it up. Installed.

there is play between threaded section and cog section. No noise on coasting. Crunchy pedaling, pinging. I think that means dead bearings. Replace? Its a Tourney so its not pricey to just buy new.
So the cogs are slightly loose on the freewheel body? Pedalling in top gear might be enough to tighten the threaded first cog against the rest. Crunchy or pinging sounds like a little grit in the chain or on the cogs -- when pedalling, everything in the freewheel should be locked together.
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Old 08-28-14, 02:35 PM
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Originally Posted by ThermionicScott
So the cogs are slightly loose on the freewheel body? Pedalling in top gear might be enough to tighten the threaded first cog against the rest. Crunchy or pinging sounds like a little grit in the chain or on the cogs -- when pedalling, everything in the freewheel should be locked together.
The cog set is one unit, the threaded section internally is the other. The cogs are tight in the cog group. the cog group is loose with respect to the threaded section. And, its indeed crunchy in there. I checked the lock ring and its tight.
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Old 08-28-14, 02:46 PM
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Originally Posted by etherhuffer
The cog set is one unit, the threaded section internally is the other. The cogs are tight in the cog group. the cog group is loose with respect to the threaded section. And, its indeed crunchy in there. I checked the lock ring and its tight.
Ah, gotcha. For what it would cost in money/time to open it up and replace bearings (assuming that's all it needs), it sounds like toast to me, too.
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Old 08-28-14, 03:18 PM
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Ordered a new HG37, should have it today. Man, whenever I see an old zombie bike now I look at the freewheel etc. and a hoarding mentality sets in!
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Old 08-28-14, 04:16 PM
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Originally Posted by etherhuffer
Ordered a new HG37, should have it today. Man, whenever I see an old zombie bike now I look at the freewheel etc. and a hoarding mentality sets in!
I don't know how it happened, but it didn't take me long to end up with a shoe box full of different freewheels. I should sell them off so I'm not tempted to build up more FW bikes.
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Old 08-28-14, 04:34 PM
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The bearings have no effect at all when pedaling a freewheel. There might be some problem with the pawls. I'd say just go ahead and replace the freewheel (and chain).
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