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Best way to remove freehub body from unlaced hub

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Old 10-30-14, 08:25 AM
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Best way to remove freehub body from unlaced hub

I'd like to rebuild / re-lube a Shimano freehub on a hub that's not laced up. Obviously this presents a challenge as I can't think of a convenient way of counter-torquing the hub against the 10mm hex wrench needed to remove the freehub body. What's a fairly quick and safe way of securing the hub to a solid surface to allow the freehub to be removed? I suppose I could just lace up just a few spokes into an old rim, like 3 spokes per flange, and not even tension them. But I don't have a spare rim I'm willing to potentially destroy by doing that.

Any easier / alternative methods?
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Old 10-30-14, 08:49 AM
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Do It a Lot? you could make a jig with steel pins sticking up, in the same arrangement as the spoke holes in the flange..

in a block of Hardwood that you clamp in the bench vise.

Last edited by fietsbob; 11-01-14 at 10:01 AM.
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Old 10-30-14, 08:49 AM
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Some ideas here CTC Forum ? View topic - Removing freehub from an unbuilt hub?, like the strap wrench one.
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Old 10-30-14, 09:10 AM
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Originally Posted by fietsbob
you could make a jig with steel pins sticking up, in the same arrangement as the spoke holes in the flange..

in a block of wood that you clamp in the bench vise.
I might do this, using a block of wood that can be clamped horizontally in a vice. Large hole in the center of the block to allow the bearing race section of the hub body to pass through; hub flange will rest flat on block. The pins would simply be old spokes. What's the minimum # of spokes required to prevent too much stress around the spoke holes? 4? 8?
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Old 10-30-14, 09:18 AM
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...although the axle is removed , before you can get the 10mm hex wrench into the sleeve nut to loosen it , to separate the freehub driver.


I have not needed one .. I'd say every other one .. perhaps a block that splits around the hub shell so it clamps it at the same time.

the holes in the drive side flange, engaged . shape and thickness could be such that fitting the halves ,

then tightening the vise jaws could really secure the pins too..

Last edited by fietsbob; 10-30-14 at 09:22 AM.
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Old 10-30-14, 09:49 AM
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Get a 10mm hex key socket wrench bit. Bring a beer (or coffee) to your favorite auto mechanic. Give him the hub and tool, and ask him to pop it off with his impact wrench. The inertia of the hub is enough that the lock nut will loosen before the hub twists in his hand.
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Old 10-30-14, 09:50 AM
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Originally Posted by fietsbob
...although the axle is removed , before you can get the 10mm hex wrench into the sleeve nut to loosen it , to separate the freehub driver.
That goes without saying, Bob. C'mon, man, you don't need to state the obvious with me... Whether or not the axle is installed, the flange cannot sit flat on a block because the axle housing that holds the bearing race extends perpendicular to the flange. I really don't know how better to describe that.
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Old 10-30-14, 09:52 AM
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Originally Posted by FBinNY
Get a 10mm hex key socket wrench bit. Bring a beer (or coffee) to your favorite auto mechanic. Give him the hub and tool, and ask him to pop it off with his impact wrench. The inertia of the hub is enough that the lock nut will loosen before the hub twists in his hand.
Ha, Excellent!!! I did that once with a stubborn BB. No matter how much torque I applied, even with a cheater bar, I couldn't get it to budge. One SECOND with the impact wrench at the garage and it unthreaded as if it hadn't ever been tightened. That garage is right down the street from me, too. Will try!
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Old 10-30-14, 09:56 AM
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In the last couple months I've used a pin spanner in the spoke holes to remove freehubs two times. I think it was this one.

Park Tool Co. » SPA-6 : Adjustable Spanner : Crank Tools
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Old 10-30-14, 10:05 AM
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at least if the pin breaks. trying , you can fix the tool .

throwing the hubshell away? things are much simpler ..
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Old 10-30-14, 10:34 AM
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Maybe you should form a committee to study the problem.
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Old 10-30-14, 10:39 AM
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Any reason not to run a 2-4 spokes through NDS holes opposite each other and clamp the spokes in a vice?
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Old 10-30-14, 10:42 AM
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Slide a cassette onto the freehub body (no need even to put on a lockring) and keep the cassette from turning with a chain whip while loosening the bolt with the big allen key.
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Old 10-30-14, 10:44 AM
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Originally Posted by mconlonx
Any reason not to run a 2-4 spokes through NDS holes opposite each other and clamp the spokes in a vice?
How would this work? The only way I can think of is that the top spoke would be in tension, but the trick would rely on the bottom spoke resisting compression, which spokes can't really do.
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Old 10-30-14, 12:45 PM
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Pick two spoke holes on opposite sides of the NDS hub flange, thread spokes into those four holes from the hub interior side of the flange so you have four spokes in groups of two 180deg apart. If you're holding it by the DS flange, you now have spokes hanging down from the NDS flange. Clamp those in a vice as close as you can without crushing the NDS axle stub, even better if axle stub is resting on the top of the vice jaws, grab the hub with off hand for stability, start torquing freehub off with 10mm hex wrench in other hand.

Will the spokes do a good enough job preventing hub rotation to torque off the freehub without damaging the hub?
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Old 10-30-14, 12:58 PM
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Only time will tell .. a bunch of junk spokes all clamped in the bench vise seems another bodge worth trying ..
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Old 10-30-14, 02:33 PM
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Originally Posted by AnkleWork
Maybe you should form a committee to study the problem.
My committee search chairman, Haywood Zhubugoff, will give you a call.

Last edited by southpawboston; 10-30-14 at 05:01 PM.
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Old 10-30-14, 02:57 PM
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I think he works for Click and Clack Too ..
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Old 10-30-14, 08:14 PM
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Originally Posted by southpawboston
My committee search chairman, Haywood Zhubugoff, will give you a call.
No need. Direct action would have solved the problem quicker than you could start the thread.
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Old 10-30-14, 08:43 PM
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Originally Posted by AnkleWork
No need. Direct action would have solved the problem quicker than you could start the thread.
Not true. As a result of committee due diligence, I now have a list of ideas to pursue, each of which should give results much faster than if I had attempted direct action myself.

Ironically, trolling posts like yours do nothing at all to save anyone time or energy.
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Old 10-30-14, 08:58 PM
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Originally Posted by southpawboston
Not true. As a result of committee due diligence, I now have a list of ideas to pursue, each of which should give results much faster than if I had attempted direct action myself.

Ironically, trolling posts like yours do nothing at all to save anyone time or energy.
You received a definitive answer in the second response, so no need to add anything. I'm just curious if you're ever going to do anything with it.
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Old 10-31-14, 06:14 PM
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Originally Posted by southpawboston
I'd like to rebuild / re-lube a Shimano freehub on a hub that's not laced up. Obviously this presents a challenge as I can't think of a convenient way of counter-torquing the hub against the 10mm hex wrench needed to remove the freehub body. What's a fairly quick and safe way of securing the hub to a solid surface to allow the freehub to be removed? I suppose I could just lace up just a few spokes into an old rim, like 3 spokes per flange, and not even tension them. But I don't have a spare rim I'm willing to potentially destroy by doing that.

Any easier / alternative methods?
The easiest/simplest way is just to flush the FH body without separating it from the hub shell.

Hold the hub somewhat level, but with the FH end pointing up a little, drip some of your favorite medium-weight oil behind the dust shield, spin the FH body, drip in some more, spin it again, etc, and eventually the bearings/pawls will quiet down and dirty oil will emerge from the back end of the FH body (much like oiling a freewheel). Even if you don't manage to flush out every last piece of grit, the internals will have a nice protective film of oil until you do build the hub into a wheel. It's what I do with every used rear hub I get.
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Old 10-31-14, 08:20 PM
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Originally Posted by southpawboston
I might do this, using a block of wood that can be clamped horizontally in a vice. Large hole in the center of the block to allow the bearing race section of the hub body to pass through; hub flange will rest flat on block. The pins would simply be old spokes. What's the minimum # of spokes required to prevent too much stress around the spoke holes? 4? 8?
I've done this several times with great success.
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Old 10-31-14, 09:55 PM
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Run your belt around the hub body (forming a self-closing loop though the buckle -- umm, I would take it off first). This should hold it well enough to get the job done.
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Old 11-01-14, 06:26 AM
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impact *** or lace it with 4-8 spokes to a junk rim
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