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Question about filing fork dropout

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Old 02-03-15, 11:58 AM
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Question about filing fork dropout

Picked up a 1970' low-end Bridgestone and am converting it to SS. The fork dropouts will not accept the diameter of the axle of a modern wheel (and consequently won't fit on my car's fork mount as well). My question is: When filing the dropouts, do I need to file the top curved section of the dropout as well, as pictured below?
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Old 02-03-15, 12:11 PM
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doesnt even seem to be well brazed in.. frame shop can pull it out and put another in



Measure ... how big is the dropout slot? 9mm is normal how much more you need?
A solid axle front wheel hub may fit fine .. the square hole is for a safety washer under the nut so wheel wont fall out even if nut not very tight.

car rack fork mount can be filed oval flat a bit too..

Last edited by fietsbob; 02-03-15 at 12:15 PM.
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Old 02-03-15, 12:46 PM
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Are you sure it's not bent? I'd have a hard time imagining that car rack fork mounts are for 10 mm only, but maybe I'm just behind the times.
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Old 02-03-15, 12:47 PM
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The dropout was just over 8mm; I filed it out and now the axle fits. However, I accidentally filed part of the top portion on the drive side. Should I even it out?

I guess if I royally messed it up, I can take it to a frame shop for new dropouts, but the frame probably isn't worth that kind of money lol.



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Old 02-03-15, 01:20 PM
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File the top of the nds dropout only if needed to make the wheel sit evenly in the fork.
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Old 02-03-15, 02:59 PM
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Originally Posted by HillRider
File the top of the nds dropout only if needed to make the wheel sit evenly in the fork.
By evenly, do you mean: the axle position at the same height on both sides of the fork?

Looking at the bottom picture, that's farthest up the dropout the drive side goes while NDS (first pic) has the axle sitting at the very top of the dropout (first pic). Of course, the bike was inverted when those pics were taken.
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Old 02-03-15, 03:37 PM
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This is why, when filing dropouts, I arrange the frame so that I can file DOWNWARD and am unlikely to remove material from any other side.
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Old 02-03-15, 04:08 PM
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The axle 100% has to sit at the top of the notches on both sides.

Make sure that your wheel isn't dished (flip both ways).
Then file down so you have a nice round profile on the top of each axle.

If you have it loose on one side, undoubtedly the axle will shift in the dropouts, and it will be a pain to get aligned right when mounting.

Are you using a round file?
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Old 02-03-15, 04:17 PM
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++ there are safe edge files , no cutting teeth made.. only the ones on the wide face.
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Old 02-03-15, 05:02 PM
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Sorry if this is a dup, I didn't read the blow by blow.

It's probably too late, but be sure to only file one side of the slot, so the wheel can use the original face as the reference, and sit squarely in the dropout. You don't want to file the top since that's the other critical reference, but need to file the sides of the top to open up the radius to match the axle (or larger) so the wheel sits against the top, and isn't jammed against the "V-block" caused by the smaller radius.

If you've already messed that up, you can file the top so the wheel centers in the fork properly. But don't be like that guy that tries to get the dining room table to stop rocking, and ends up with a coffee table.
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Old 02-03-15, 07:46 PM
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Originally Posted by ThermionicScott
This is why, when filing dropouts, I arrange the frame so that I can file DOWNWARD and am unlikely to remove material from any other side.
Well, we live and learn, eh?
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Old 02-03-15, 07:48 PM
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Originally Posted by CliffordK
The axle 100% has to sit at the top of the notches on both sides.

Make sure that your wheel isn't dished (flip both ways).
Then file down so you have a nice round profile on the top of each axle.

If you have it loose on one side, undoubtedly the axle will shift in the dropouts, and it will be a pain to get aligned right when mounting.

Are you using a round file?
Originally Posted by fietsbob
++ there are safe edge files , no cutting teeth made.. only the ones on the wide face.
Originally Posted by FBinNY
Sorry if this is a dup, I didn't read the blow by blow.

It's probably too late, but be sure to only file one side of the slot, so the wheel can use the original face as the reference, and sit squarely in the dropout. You don't want to file the top since that's the other critical reference, but need to file the sides of the top to open up the radius to match the axle (or larger) so the wheel sits against the top, and isn't jammed against the "V-block" caused by the smaller radius.

If you've already messed that up, you can file the top so the wheel centers in the fork properly. But don't be like that guy that tries to get the dining room table to stop rocking, and ends up with a coffee table.

Thanks, all. I'll finish it off tomorrow. I was using a half round file (flat side), and a round file.
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Old 02-04-15, 10:33 AM
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Forks don't have dropouts.
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Old 02-04-15, 10:36 AM
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Originally Posted by Grand Bois
Forks don't have dropouts.
Thanks for being half helpful.
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Old 02-04-15, 10:38 AM
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Could have reduced the axle thread ends , the part past the locknuts can be made a bit smaller .0.5mm
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Old 02-04-15, 10:38 AM
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Originally Posted by Grand Bois
Forks don't have dropouts.
A rose by any other name.....

Call it what you will, dropout, fork end, tip, or whatever. There's a flat part with a slow where the wheel mounts. I don't have a problem calling it the dropout, but I'm open to any other name.

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Old 02-04-15, 10:40 AM
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Originally Posted by fietsbob
Could have reduced the axle thread ends , the part past the locknuts can be made a bit smaller .0.5mm
True, but I still want to be able to use the wheels for other bikes or as spares for other bikes.
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Old 02-04-15, 11:45 AM
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Dropouts are in the rear only.
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Old 02-04-15, 11:50 AM
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Originally Posted by Grand Bois
Dropouts are in the rear only.
An interesting distinction. You haven't mentioned what you call front "dropouts".

In any case, you might refer to this NOVA Cycles page of dropout options, including fronts and rears.
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Old 02-04-15, 12:35 PM
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They are also misusing the term.


A fork end is a slot in a bicycle frame or bicycle fork where the axle of a bicycle wheel is attached. A dropout is a type of fork end that allows the rear wheel to be removed without first derailing the chain.
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Old 02-04-15, 12:37 PM
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Originally Posted by Grand Bois
They are also misusing the term.


A fork end is a slot in a bicycle frame or bicycle fork where the axle of a bicycle wheel is attached. A dropout is a type of fork end that allows the rear wheel to be removed without first derailing the chain.
Have it your way. I'll wait for the published version of your dictionary. In the meantime, I find it easier to speak of front and rear dropouts vs. having to call them two different things.

BTW- many still call rear track ends "dropouts" as evidenced here. Since your definition would exclude this design, it's another place where you're right and the rest of the world wrong.

For my part, I'm happy to call any slotted end where wheels slide into and mount to the frame a dropout. Even that can be limiting, since it leaves fork ends for through axles out. Going forward, I might have to broaden my definition to include those by removing slotted and slide, and simply define dropout as the wheel mounting interface on the frame.

In any case, words and their meanings evolve, as do the things they describe. Merchants still ring up sales even though modern cash registers and POS systems don't have bells anymore.
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Old 02-04-15, 12:51 PM
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Originally Posted by FBinNY
Have it your way. I'll wait for the published version of your dictionary. In the meantime, I find it easier to speak of front and rear dropouts vs. having to call them two different things.

BTW- many still call rear track ends "dropouts" as evidenced here. Since your definition would exclude this design, it's another place where you're right and the rest of the world wrong.

For my part, I'm happy to call any slotted end where wheels slide into and mount to the frame a dropout. Even that can be limiting, since it leaves fork ends for through axles out. Going forward, I might have to broaden my definition to include those by removing slotted and slide, and simply define dropout as the wheel mounting interface on the frame.
FB, I'm with you. Our language reflects how it is used and that changes. Maybe at one time, dropouts referred only to rear front facing (on now vertical) slots for rear wheels, but 40 years ago, those front fork tips were commonly called "dropouts". I knew one mechanic who would probably correct you back then and two others that might mention it. The rest? Good with front or rear. Wheels drop out of both. In fact more so with fork tips than horizontal dropouts!

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Old 02-04-15, 01:03 PM
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llyrictenor1, be sure your wheel is true and has no dish before you use it to check your work. (Since I'll bet you did not check the fork with a known good wheel before you started, it is possible you did no harm filing the top of the dropout. I picked up a bike of roughly that age where the wheel sat about 1/2 a cm off to the left. Took real filing of the left fork to get it to sit straight.)

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Old 02-04-15, 01:18 PM
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So, lift a bike fork with a loose enough front hub nuts off the ground and the wheel will definitely Drop Out.


... didn't finish High School ? thats a drop out too
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Old 02-04-15, 01:37 PM
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Originally Posted by Grand Bois
They are also misusing the term.


A fork end is a slot in a bicycle frame or bicycle fork where the axle of a bicycle wheel is attached. A dropout is a type of fork end that allows the rear wheel to be removed without first derailing the chain.
Is the United States Patent and Trademark Office wrong too? I seem to remember them being pretty fussy about wording things carefully.

1. A fork for a vehicle, comprising: a first substantially closed-bore dropout defining a first cavity; a second substantially closed-bore dropout defining a second cavity; an axle assembly having a first end and a second end, wherein the second end is threaded, and wherein the second end of the axle assembly is configured to pass through the first cavity and enter the second cavity; a rotatable fastener capable of mating with the threaded second end of the axle assembly; a retainer within the second cavity and capable of axially retaining the rotatable fastener, allowing the rotatable fastener to rotate, and restricting axial movement of the rotatable fastener in a first axial direction.
United States Patent Application: 0140327227
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