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Old 05-27-12, 08:08 PM
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What??? Only 2 wheels?
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Never seen this before

We did 45 miles on the tandem today. I always check the rear wheel spokes after each ride. We've broken one in 1000+ miles. Today I found this:



I suppose one reason for this is that the hub flanges are quite large so the spokes come off the rim with a significant tangential angle instead of almost radially. That would create an angled pull where the nipple seats into the eyelet.

I can only guess that this happened when we hit a pothole today toward the end of the ride. And we were climbing a significant hill in our lowest gear so the wheel torque was pretty high.

Fortunately the fix wasn't too bad. Remove the wheel (not a trivial task), pop off the tire and tube, unwind some of the rim strip, fit a new nipple, tighten as seems appropriate, replace everything, true wheel.
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Old 05-27-12, 08:23 PM
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yeah, always best to keep a close watch on tandem rear wheels. As captain you've always got a good view of the front.
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Old 05-27-12, 08:32 PM
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That break is a classic sign of a too-short spoke. The spoke needs to do all the way through the nip to provide adequate support, and if it doesn't, then this happens.
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Old 05-27-12, 08:33 PM
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I once bought a garage sale bike for my daughter that had a spoke like that. For what I paid, I did't mind fixing a spoke.
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Old 05-27-12, 08:41 PM
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Is that brass or alloy? If the former, than too short a spoke may have contributed. If the latter - there are probably 39 more where that one came from.
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Old 05-27-12, 08:51 PM
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What??? Only 2 wheels?
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Originally Posted by auchencrow
Is that brass or alloy? If the former, than too short a spoke may have contributed. If the latter - there are probably 39 more where that one came from.
I believe it is brass. You and CB have given me something to think about. That wheel was rebuilt by some shop on Martha's Vineyard before we got it. They built it wrong, got the valve hole off by one. I may end up re-building it anyway.

But we did hit a pothole pretty hard today while grinding up a hill. Can't miss 'em all.
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Old 05-27-12, 09:22 PM
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Id relace. maybe its time
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Old 05-27-12, 09:33 PM
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Originally Posted by jimmuller
...wheel was rebuilt by some shop on Martha's Vineyard before we got it. They built it wrong, got the valve hole off by one. ..
Geez! - I just can't comprehend how a bike shop could build a wheel with the valve off location. Not that I have not seen it done on some bikes I've purchased, but it's not like they didn't notice it when they built it.
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Old 05-27-12, 09:50 PM
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What??? Only 2 wheels?
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Originally Posted by jjhabbs
Id relace. maybe its time
I'm leaning that way. Need to find the time. Of course, if I was retired...
Originally Posted by auchencrow
Geez! - I just can't comprehend how a bike shop could build a wheel with the valve off location...
It is possible that the shop sticker was on the rim from a previous build and someone else later rebuilt it wrong. Even so, it's pretty obvious. I'll have to examine the flanges for wear grooves and see if there is some incompatibility issue. Still, off by one is hard to understand.
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Old 05-28-12, 05:51 AM
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What??? Only 2 wheels?
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Originally Posted by Captain Blight
That break is a classic sign of a too-short spoke. The spoke needs to do all the way through the nip to provide adequate support, and if it doesn't, then this happens.
Thanks for the suggestion. I've been pondering this. Clearly the spoke didn't extend into the head, because the threads in the head weren't stripped. On the other hand, the fear I've always had about too-short spokes is that the threads would strip. After all, they are little, small ridges of thin metal, even if there are a bunch of them.
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