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drillium or is it millium?

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Old 01-31-13, 02:03 PM
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drillium or is it millium?

I started by viewing Otis's website...it was so inspirational
"drillium revival"
https://www.flickr.com/photos/5461623...7631105870544/

a seatpost caught my attention and I thought this would look good on my Puch.
this one was done with a hacksaw,drill, and a Fein vibrating sawblade and handfiles.

the front was very labor intensive.
this was the results, it can be barely seen


after all the filing and smoothing I put it in the bead blasting cabinet.


now Im building Nelli's Junior F. Moser, and I got a short ugly post for it.
My new friend has a metal fabrication shop-
Lathe, MIG,TIG,milling machine, sheet metal brake and cutters....(Heaven of a mancave!)
This time I went Millium- it took less then an hour to do it, I just need to bead blast it.


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Old 01-31-13, 02:21 PM
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I like the work on the SR post, tough job to do with hand tools.

I think you may have a problem with the amount of material you took out of to other one though? Hope your kid is light!
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Old 01-31-13, 02:35 PM
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cool jobs, especially on the Puch! The grass always looks a greener on the other side Did you get a lil' paint sample from the guys who painted your frame, or was it matched with model paint?
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Old 01-31-13, 02:40 PM
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I love the SR post very smooth looking. Did you shave the inside of the post? you can mill a few mils off and same a few grams that way.
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Old 01-31-13, 02:57 PM
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The builder milled this 26.8mm 1st gen NR post on my bike on the outside to fit into the 23.8mm seat tube. you can just barely see the transition in diameter 3/4 op the tube,......but also milled the inside of the tube to further to reduce material and lessen the weight, so most of the seatpost tube is quite thin walled. Maybe that's something to consider doing on your seatposts too....
The Campagnolo seatposts were so bomb-proof because of their hefty construction but paid dearly in the weight department....
They left the weeenie world mostly to the French, I guess.
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Old 01-31-13, 03:00 PM
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LOL, when I check my modern KCNC Ti Prolite seatpost (good ol' aluminium despite the name) with my Campagnolo Super Record 27.2 from the eighties, the difference is hilarious. What do you mean, build like a tank?!? The campy is litteraly six times as fat

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Old 01-31-13, 07:08 PM
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That Puch post looks fantastic - great call on the bead-blast treatment, too. I wish I had to tools to play that game!

I'm with a few others regarding the post destined for Nelli's bike, however - there sure isn't a lot of metal remaining and the post will take quite a bit of strain. I hope it holds up

DD
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Old 01-31-13, 07:13 PM
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Originally Posted by Chombi

The builder milled this 26.8mm 1st gen NR post on my bike on the outside to fit into the 23.8mm seat tube. you can just barely see the transition in diameter 3/4 op the tube,......but also milled the inside of the tube to further to reduce material and lessen the weight, so most of the seatpost tube is quite thin walled. Maybe that's something to consider doing on your seatposts too....
The Campagnolo seatposts were so bomb-proof because of their hefty construction but paid dearly in the weight department....
They left the weeenie world mostly to the French, I guess.
Yeah if someone could machine our old record posts like the inside of a thomson (oval more material at front and back) we'd all be rushing to ship them off. I'm going to inquire around town....
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Old 01-31-13, 11:40 PM
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Originally Posted by Otis
I like the work on the SR post, tough job to do with hand tools.

I think you may have a problem with the amount of material you took out of to other one though? Hope your kid is light!
the material is still intact where the pin crosses, I know better then to remove that.
I considered drilling the pin through like Otis does but said i removed enough.

Nelli is 32kgs-70 pounds, the bike is 24" junior so it is limited on how big the rider could be.

it looks structurally ok.

I will bead blast it maybe next week.


DD- a beadblast cabinet is not very big and well worth the investment, I believe you have a compressor.
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Old 02-01-13, 10:11 AM
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Originally Posted by puchfinnland
the material is still intact where the pin crosses, I know better then to remove that.
I considered drilling the pin through like Otis does but said i removed enough.

Nelli is 32kgs-70 pounds, the bike is 24" junior so it is limited on how big the rider could be.
Oh, from the photo it looked like you took the whole center section out, which would be too much in my opinion. Good that you didn't.
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Old 02-01-13, 10:15 AM
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Originally Posted by cyclotoine
Yeah if someone could machine our old record posts like the inside of a thomson (oval more material at front and back) we'd all be rushing to ship them off. I'm going to inquire around town....
I'll eventually get around to making some tooling for my lathe to bore the inside of the 2-bolt Record posts. This is what Campagnolo did on the SL and 1st generation Super Record posts.
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Old 02-01-13, 04:40 PM
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the seatpost is the last thing I would ever try to drill out snapping it in half would ,,,,ummmmmm ,,,,, hurt
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Old 02-01-13, 04:49 PM
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Originally Posted by chrismorg
the seatpost is the last thing I would ever try to drill out snapping it in half would ,,,,ummmmmm ,,,,, hurt
Oh yeah!?,.....then get a load of this brave man's work then!!....



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