Advertise on Bikeforums.net



User Tag List

Results 1 to 11 of 11
  1. #1
    Senior Member ncbikers's Avatar
    Join Date
    Jul 2010
    Location
    NC
    My Bikes
    Schwinn Suburban (35 years old, the bikes not us), 2 Trek 7000, T900 (Tandem), 2 EZ Sports
    Posts
    151
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)

    Making Cycling Jerseys

    My wife and I are just getting back into cycling (actually closer to bike riding right now) for 2 reasons. First because we like to ride and second because we both need more exercise. We fit in this group (Clydesdales/Athenas) for now.

    We have been looking at all the pretty colored jerseys for cyclists. Most of the jerseys we have found so far are made for men with a smaller waist than chest (which I don’t have yet) or for very slender women (which my wife isn’t now).

    So, we are working on making our own that fit us. We bought the only cycling jersey pattern we could find and are modifying it to fit me. We developed a pattern for my wife from a paddling jersey she has.

    The patterns are almost done. Now for material. We have seen Spandex/Lycra advertised as being good for cycling jerseys.

    Questions: Has anyone else made their own jerseys/patterns? What material did you use? Are we going to run into some problems with Spandex/Lycra? Where can we get “Coolmax” by the yard (which is what we believe many ready made jerseys are made of)? Can we make hot weather jerseys out of cotton?

    Thank you!

  2. #2
    Gears? CliftonGK1's Avatar
    Join Date
    Jul 2006
    Location
    Philadelphia, PA
    My Bikes
    '08 Surly Cross-Check, 2011 Redline Conquest Pro, 2012 Spesh FSR Comp EVO, 2009 Spesh Singlecross
    Posts
    11,348
    Mentioned
    1 Post(s)
    Tagged
    0 Thread(s)
    Check out Seattle Fabrics' selection of Lycra/Spandex. There is a whole bunch of different styles, including wicking materials.
    "I feel like my world was classier before I found cyclocross."
    - Mandi M.

  3. #3
    The cat says Merry Xmas Pamestique's Avatar
    Join Date
    Jun 2006
    Location
    Tustin, CA
    My Bikes
    2002 Lemond Zurich, 2006 Santa Cruz Superlight, 2010 Landshark, 2012 Santa Cruz Juliana, 2014 Juliana Premiero Origin 29er and last but not least, the "Frankenweenie"!
    Posts
    4,477
    Mentioned
    13 Post(s)
    Tagged
    0 Thread(s)
    I checked out the website. They have some inetresting fabrics available. I am going to check out the "wicking lycra" but I think ordering samples first is a good idea.

    I also found this website:

    http://www.questoutfitters.com/wicking_fabrics.htm
    Last edited by Pamestique; 08-19-10 at 12:56 PM.
    ______________________________________________________________

    Private docent led mountain bike rides through Limestone Canyon. Go to letsgooutside.org and register today! Also available: hikes, equestrian rides and family events as well as trail maintenance and science study.

  4. #4
    Senior Member Seattle Forrest's Avatar
    Join Date
    Mar 2010
    Location
    Seattle, WA
    Posts
    11,076
    Mentioned
    1 Post(s)
    Tagged
    1 Thread(s)
    Quote Originally Posted by ncbikers View Post
    Can we make hot weather jerseys out of cotton?
    No you can't! Or you could, but the only way it'll really be comfortable is if you wet yourself down with cold water every 15 mins during a heat wave. Or if you don't sweat. Your mileage may vary, but I find cotton really uncomfortable to exercise in, pretty much no matter the weather. Makes good "A/C" when I get home, tough, to douse myself with ice water in a cotton tee shirt.
    Don't believe everything you think.

  5. #5
    Senior Member NH Girl's Avatar
    Join Date
    Jul 2010
    Location
    New Hampshire
    My Bikes
    2009 Specialized Rockhopper Comp Disc and a 2004 Trek 4500 MTB
    Posts
    57
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    I would love to see the finish product. I'm an Athena and I am finding it almost impossible to find a shirt/jersey that will fit me. Keep us informed
    [SIGPIC][/SIGPIC]

  6. #6
    Senior Member
    Join Date
    Dec 2009
    Location
    Mountain View, CA
    My Bikes
    2012 Scott CR1 Comp
    Posts
    1,243
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    There are places that sell cycling apparel for those who are not the skinny racer type. When I was ~185lbs at 5'8" I was able to wear women's 2xl jerseys comfortably from velowear.com. There are also other places that accommodate those of even larger size, such as www.aerotechdesigns.com. I think www.teamestrogen.com has larger women's cycling gear as well. I do agree that the stuff you see in stores are not for anyone overweight.

  7. #7
    Senior Member
    Join Date
    Jul 2008
    Posts
    1,290
    Mentioned
    1 Post(s)
    Tagged
    0 Thread(s)
    COOLMAX is a trademark for a whole family of modified polyesters that have superior wicking properties compared to regular polyester. There are a number of other similar fabrics around. There's not a whole lot of real, trademarked, COOLMAX on the retail yard goods market, but there are plenty of wicking fabrics available. Pick one with the stretch properties you want. I wouldn't use cotton.

  8. #8
    Senior Member
    Join Date
    Feb 2010
    Location
    Houston TX area
    My Bikes
    Trek 1420 triple, Mercier Corvus, Globe 1 700, Motobecane Gran Turismo , KHS Urban X
    Posts
    810
    Mentioned
    1 Post(s)
    Tagged
    0 Thread(s)

    Look at this

    http://www.thegreenpepper.com/

    http://www.thegreenpepper.com/downloads/GPwebcat_09.pdf


    STRETCH FABRICS SAMPLES–$8.00 ppd. Includes F32-F40 & Sale Fabric colors.
    FOUR-WAY STRETCH LYCRA—TRICOT KNIT Best choice for use with Green Pepper Lycra Patterns.
    Uses: Bicycling wear, swim suits, aerobic wear, tights, racing suits, etc. 50-70 yd rolls—10% off bolt/yd.
    F32 Nylon/Lycra 80% Nylon/20% Lycra. Shiny finish, densely knit, snag resistant.
    ★USE FOR STRETCH BINDING.★
    5-6 oz/sq yd. Black, navy, red, royal 58-60" $2.50 $14.50 $11.99
    F40P Cotton/Poly/Lycra 44% Cotton/44% Polyester/10% Lycra. Soft and absorbent.
    10-11 oz/sq yd. Black 60" $1.50 $15.25 $11.42
    50 yd rolls—10% off bolt/yd.
    SAMPLES–$4.00 ppd. Includes F76 - F78 & Sale Fabric.
    Uses: Jackets, pants, vests, pullovers, gloves, hats, slippers, socks, blankets, or linings for outerwear.
    NO. DESCRIPTION COLORS/FEATURES WIDTH SAMPLES RETAIL/yd 15 YDBOLT/yd
    PolarTec®—100% Polyester double-faced fleece, same fleece used in better outerwear products. High warmth to weight
    ratio, breathable, wicking, absorbs little water, dries very quickly.
    F76B PolarTec® 200 Medium weight—the most popular choice.
    7.8 oz/sq yd. Black, forest, navy, red 58-60" $2.50 $14.75 $11.98
    F78M PolarTec® Micro Fleece Great for cozy lightweight garments. A deliciously soft alternative to 200 weight fleece.
    6 oz/sq yd. Black, forest, red 58-60" $1.50 $9.98 $7.98
    FOUR-WAY STRETCH FLEECE with LYCRA Size up if using with Green Pepper Lycra Patterns.
    Uses: Insulated racing suits, bike wear, tights, warm-ups, ski pants, etc. 40-50 yd rolls——10% off bolt/yd.
    F37S PolarTec® Power Stretch Smooth, durable outer face, with cozy fleece velour inside. 94% Polyester/4% Lycra.
    7 oz/sq yd. Black 56" $1.50 $14.98 N/A
    F38S PolarTec® 200S Double faced 4-way stretch fleece. 94% Polyester/4% Lycra
    6.2-7.4 oz/sq yd. Black 56" $1.50 $10.98 N/A
    HEAVY-DUTY STRETCH LYCRA These fabrics are not suitable for use with Green Pepper Lycra Patterns.
    Uses: Riding pants, ski pants, cross-country wear, stretch insert panels, etc. Rolls are not available.
    F33A Stretch Doubleknit 95% Nylon/5% Lycra 4-way stretch, double knit, matte finish. Great for riding pants!
    12.3 oz/sq yd. Black 45" $1.50 $17.98 $14.24

  9. #9
    Senior Member
    Join Date
    Jun 2009
    Location
    Potashville
    My Bikes
    Reynolds 531P road bike, Rocky Mountain Metropolis, Rocky Mountain Sherpa 10, Look 566
    Posts
    1,080
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    I've made a few. The first ones were cut from a Green Pepper pattern that was sized for lycra (min. 75% stretch one way, 50% the other). It's not bad, but the design only allows for two pockets in the back. I didn't like their method for inserting the zipper, either, it was difficult to control on such stretchy fabric.
    The next was cut from a Kwik Sew men's tee shirt pattern for my husband, using one of those Malden Mills wicking fabrics, with about 35% stretch in one direction, and I just modified it for a zippered front and three pockets in the back. It's not bad, but Kwik Sew patterns fit big so it was HUGE on him, even though I went down a size.
    I made a jersey for myself using a Kwik Sew women's tee shirt pattern, but it came out a bit short in the body, so I'll have to lengthen the pattern next time I use it.
    Jalie makes a very nice cycling jersey pattern, but I haven't tried it yet. It looks like a slightly looser fit.
    Are you going to be using a sewing machine or a serger for the seams?
    Last edited by Rhodabike; 08-20-10 at 06:19 PM.

  10. #10
    Senior Member NH Girl's Avatar
    Join Date
    Jul 2010
    Location
    New Hampshire
    My Bikes
    2009 Specialized Rockhopper Comp Disc and a 2004 Trek 4500 MTB
    Posts
    57
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Quote Originally Posted by deep_sky View Post
    There are places that sell cycling apparel for those who are not the skinny racer type. When I was ~185lbs at 5'8" I was able to wear women's 2xl jerseys comfortably from velowear.com. There are also other places that accommodate those of even larger size, such as www.aerotechdesigns.com. I think www.teamestrogen.com has larger women's cycling gear as well. I do agree that the stuff you see in stores are not for anyone overweight.

    THANK YOU! I've been searching for sites that sold plus sizes but only came up with teamestrogen. (didn't care for their selection) BUT I love the aerotechdesign site. Great selection.
    [SIGPIC][/SIGPIC]

  11. #11
    Senior Member ncbikers's Avatar
    Join Date
    Jul 2010
    Location
    NC
    My Bikes
    Schwinn Suburban (35 years old, the bikes not us), 2 Trek 7000, T900 (Tandem), 2 EZ Sports
    Posts
    151
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Thanks for all the good suggestions. We had seen some of what was suggested but found a lot of new materials and some patterns we hadn’t seen before.

    Progress report: My wife’s jersey is almost done and we like the fit. It was our own pattern from a kayaking t-shirt she had. After it was assembled I did a little fitting to get it to look right.


    My jersey is being made from the Jalie pattern with some minor changes.

    Both jerseys are being made of some printed lycra/spandex material we found at a local fabric store.

    I’ll probably take pictures of our jerseys sometime. I haven’t looked at what is involved in posting them here yet, so it may be a while.

    We don’t own a serger but looked into them a bit when we started this project. Both the clerks at the fabric store and the instructions on the Jalie pattern said we could use a zig-zag stitch on our standard sewing machine so we did that. The Jalie pattern instructed us to zig-zag along the edge and then straight stitch ¼ inch in from the edge (while stretching the fabric slightly). That worked well. The zipper was a slight problem on the stretchy material. If we have difficulty with the next one, we may put it in by hand.

    In picking a pattern, you need to be careful because some patterns don’t have the seams in the right places for modifications and/or fitting especially for women.

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •