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Cheap steel bikes? Just had a catastrophic aluminum breakage.

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Old 05-22-14, 01:16 PM
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Originally Posted by JamesRL
Lots of cheap steel bikes available used, some from reputable bike shops that will have them tuned and ready to go. I prefer the feel.
Indeed. A lot of us are happily riding steel framed mountain bikes from the last century.
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Old 05-22-14, 01:21 PM
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Originally Posted by DiabloScott
Not sure why this is important since the cause here is certainly not fatigue.

But ALL fatigue starts with a crack. Steel frames with cracks will absolutely fatigue. Aluminum's lack of a fatigue limit means that the cracks can appear without previously being damaged - it doesn't mean it'll be a certain failure at an unsuspecting time.

In regards to this particular bicycle, there's no possible way for us to determine the direct cause of the OP's frame failure. All we can do at this point is speculate and discuss possibilities. The scientific data suggests that his frame failure was most likely, due to fatigue. How you can state unequivocally for certain, that it was not, is beyond my comprehension. Speculation always favors science, not anecdotal testimony.
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Old 05-22-14, 02:05 PM
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Originally Posted by WestPablo
In regards to this particular bicycle, there's no possible way for us to determine the direct cause of the OP's frame failure. All we can do at this point is speculate and discuss possibilities. The scientific data suggests that his frame failure was most likely, due to fatigue. How you can state unequivocally for certain, that it was not, is beyond my comprehension. Speculation always favors science, not anecdotal testimony.

We don't have any scientific data in this case; we have one anecdotal story.

We have one description of one guy's seat tube that broke in an area that doesn't see the typical kind of cyclical stresses required for fatigue failure, and in an area where the rare failure is almost always due to damage. We also have the description of a "clean break", which is also not a characteristic of fatigue.

Now if the OP is somehow especially hard on seat tubes, then steel would probably be a better choice for him anyway, but that's because it can handle more damage before it weakens.
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Old 05-22-14, 02:23 PM
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You can try Public and I believe Linus as well.
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Old 05-22-14, 02:24 PM
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Originally Posted by WestPablo
In regards to this particular bicycle, there's no possible way for us to determine the direct cause of the OP's frame failure. All we can do at this point is speculate and discuss possibilities. The scientific data suggests that his frame failure was most likely, due to fatigue. How you can state unequivocally for certain, that it was not, is beyond my comprehension. Speculation always favors science, not anecdotal testimony.
Actually it sounds like he was unintentionally using his seat post as a big lever and broke the top of his seat tube off.
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Old 05-22-14, 02:27 PM
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Originally Posted by DiabloScott
We don't have any scientific data in this case; we have one anecdotal story.

We have one description of one guy's seat tube that broke in an area that doesn't see the typical kind of cyclical stresses required for fatigue failure, and in an area where the rare failure is almost always due to damage. We also have the description of a "clean break", which is also not a characteristic of fatigue.

Now if the OP is somehow especially hard on seat tubes, then steel would probably be a better choice for him anyway, but that's because it can handle more damage before it weakens.
Scientific data abounds concerning most metals, especially the kind found in the bicycle industry. We know more about steel, because we've been using it to make bicycles for over a century. We also know enough about aluminum to postulate failure probabilities, when compared to that of chromoly steel. Therefore, since we're just speculating anyway, I say, aluminum fatigue is the most likely suspect here, in the absence of any formidable conclusive evidence. It's just a better guess. That's all!

PS.

Cyclical stress comes in the form of vibrations. The entire bicycle frame vibrates.

Last edited by WestPablo; 05-22-14 at 02:31 PM.
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Old 05-22-14, 02:36 PM
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Originally Posted by tjspiel
Actually it sounds like he was unintentionally using his seat post as a big lever and broke the top of his seat tube off.
In the world of speculation, all bids are accepted!
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Old 05-22-14, 02:54 PM
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Originally Posted by WestPablo
Scientific data abounds concerning most metals, .
We don't have any scientific data on THIS PARTICULAR FAILURE. We don't even have a good description of it.

Google up photos of broken seat tubes -

Here's the first one that came up for me - this is fatigue, down at the bottom tube where stresses are concentrated and cyclical, and pre-existing damage from welding can be present.

Titanium


Another:



They're almost ALL at the welds (or lugs) - either BB or top tube joint. Hardly any aluminum ones in my results.

Or else they're the result of obvious damage or misuse (seat post insertion length issue).

Undamaged seat tubes simply do not fail in mid span from fatigue... aluminum or otherwise.

Last edited by DiabloScott; 05-22-14 at 04:03 PM.
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Old 05-22-14, 02:55 PM
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1. which bike is it?

2. how much do you weigh?

3. did you overtighten the seatpost clamp or QR lever?

4. do you realize any material can fail?

Originally Posted by Sullalto
So, like the subject says: what are some cheap($400-1000) steel framed bike?

Would prefer a complete bike, but a build isn't totally out of the question.

I only have one bike, a comfort bike that I bought for myself last Christmas. And the seat tube just broke cleanly, right above where the seat stays meet it.

It's an alarming experience, I don't recommend it.

So if decided: no more aluminum bikes. I want the more forgiving failure quality of steel.

I'm only aware of Jamis' steel bikes-they have a steel hybrid, and a steel road bike line. What other manufacturers make steel bikes these days?

I know to look at touring bikes, but I'm wondering if anything else is out there.

Thanks!
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Old 05-22-14, 03:22 PM
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Originally Posted by DiabloScott
We don't have any scientific data on THIS PARTICULAR FAILURE. We don't even have a good description of it.

Google up photos of broken seat tubes -

Here's the first one that came up for me - this is fatigue, down at the bottom tube where stresses are concentrated and cyclical, and pre-existing damage from welding can be present.


Another:



They're almost ALL at the welds (or lugs) - either BB or top tube joint. Hardly any aluminum ones in my results.

Or else they're the result of obvious damage or misuse (seat post insertion length issue).

Undamaged seat tubes simply do not fail in mid span from fatigue... aluminum or otherwise.
Enjoyed your two photos...

Thank you!
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Old 05-22-14, 03:30 PM
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I had no idea they weren't making steel bikes anymore! My trusty 1996 GT Outpost, with a zillion miles on it, is going to fail me SOME day. Does this mean my next bike is going to have to be aluminum?
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Old 05-22-14, 04:12 PM
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Originally Posted by Papa Tom
I had no idea they weren't making steel bikes anymore! My trusty 1996 GT Outpost, with a zillion miles on it, is going to fail me SOME day. Does this mean my next bike is going to have to be aluminum?
We'll all just have to ride bikes in our imagination in the future. Limitless possibilities!
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Old 05-22-14, 04:14 PM
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Originally Posted by fietsbob
You may now be educated , The seat post was not long enough , for the height you pulled it up to ..

Not the bike companies failing , but the User.
Are you saying he bought the seat post?
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Old 05-22-14, 04:16 PM
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Originally Posted by WestPablo
"Titanium is not as strong as steel and it is not as light as aluminum. The result is a frame that has a better ride than aluminum, but weighs more. It doesn't ride as well as steel, but it is lighter."

That's all BS. Ti is stronger than steel,rides just as well,and can be about as light as alum.

"I still hold that a modern steel bike built with hand-made cross-three wheels and good tires inflated to a maximum of 110 psi remains the gold standard. No other bike will ride as well."

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Old 05-22-14, 05:08 PM
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Originally Posted by dynaryder
"Titanium is not as strong as steel and it is not as light as aluminum. The result is a frame that has a better ride than aluminum, but weighs more. It doesn't ride as well as steel, but it is lighter."

That's all BS. Ti is stronger than steel,rides just as well,and can be about as light as alum.

"I still hold that a modern steel bike built with hand-made cross-three wheels and good tires inflated to a maximum of 110 psi remains the gold standard. No other bike will ride as well."

I only read the Aluminum and the Steel portion of this document...

I guess you're right! That crap about Ti is totally BS! Sorry about that!

However, I must thank you for the correction...

Thanks, Dynaryder!
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Old 05-22-14, 05:17 PM
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If it broke clean it must have been improperly welded or improperly formed into a tube at the factory. I have seen alu and steel get shear breaks due to improper cooling, including 3 inch thick bar and pipes with quarter inch wall thickness that had just been installed or mid-installation.

I am guessing it is a forming defect from factory, not welding, and not seat mount height.

- Andy
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Old 05-22-14, 05:34 PM
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Old 05-22-14, 05:47 PM
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Originally Posted by cycle_maven
The Wikipedia graphic is just plain wrong. Fatigue life for carbon fiber is nearly infinite unless it is damaged. Also, "ride quality" is a pretty subjective quantity and depends more on the construction than the material used. It looks like a promo graphic for a titanium bike frame company.

Yep. I chose communication over science. Not much we can extract from the over simplified chart. (nor from the OP case neither)

I have a graph just for you




The fatigue life for carbon fiber isn't infinite but roughly just higher. (depends on which one though)


Even then there is lots of factors to take into account. What about the type of process used, build quality, frame design, under which load the bike is and where, how old the bike is (a 1976 steel bike vs a 2012 carbon bike), freeze-thaw cycle, riding type, corrosion resistance, shocks/cracks...

Probably the reason why in real life, it seems that there is some catastrophic failures on the carbon fiber side as well. I was reading a thread not long ago that was asking a good question: why isn't much touring bikes made of carbon fiber?
I was reading something recently about graphene that supposedly is better than anything else on the market (carbon nanotubes included) but isn't in real life due to imperfections than come with the current process used.
https://news.rice.edu/2014/04/29/grap...-weakest-link/

Last edited by erig007; 05-22-14 at 07:18 PM.
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Old 05-22-14, 06:38 PM
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I have 2 steel framed bikes and one aluminium...My aluminium MTB has been beaten to death and it just keeps coming back to life.
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Old 05-22-14, 08:07 PM
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You guys are making me flash back to my metallurgy days. STOP IT.

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Old 05-22-14, 08:59 PM
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Originally Posted by cycle_maven
The Wikipedia graphic is just plain wrong. Fatigue life for carbon fiber is nearly infinite unless it is damaged. Also, "ride quality" is a pretty subjective quantity and depends more on the construction than the material used. It looks like a promo graphic for a titanium bike frame company.
Not to mention the tires. An $11,000, Dura-ace-everything, racing-specific, pure-carbon bike

on 1 1/4" Shrader-valved tires

will ride like a dream.

Heh.
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Old 05-22-14, 09:17 PM
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Originally Posted by bigbenaugust
You guys are making me flash back to my metallurgy days. STOP IT.

Shot weld for stainless steel?

- Andy
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Old 05-22-14, 09:45 PM
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So I agree about the user being at fault and not the frame. but that doesnt really matter any more does it.

check this out, steel frame, carbon fork, 105

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Old 05-22-14, 10:13 PM
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This thread is like Thanksgiving dinner with the in laws.
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Old 05-22-14, 10:17 PM
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Originally Posted by Sullalto
So, like the subject says: what are some cheap($400-1000) steel framed bike?

Would prefer a complete bike, but a build isn't totally out of the question.

I only have one bike, a comfort bike that I bought for myself last Christmas. And the seat tube just broke cleanly, right above where the seat stays meet it.

It's an alarming experience, I don't recommend it.

So if decided: no more aluminum bikes. I want the more forgiving failure quality of steel.

I'm only aware of Jamis' steel bikes-they have a steel hybrid, and a steel road bike line. What other manufacturers make steel bikes these days?

I know to look at touring bikes, but I'm wondering if anything else is out there.

Thanks!
I've owned 13 bikes over the years. 4 frames failed when the down tube weld cracked and 1 had a cracked head tube. 3 were alu and 2 were steel. I've owned 4 crabon bikes and so far have not had a single crabon frame failure. In fact, I am certain that I will never have a carbon fiber frame fail due to normal fatigue.
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