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Starting a Columbus Air road bike frame build ...this could take a while!

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Starting a Columbus Air road bike frame build ...this could take a while!

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Old 12-31-14, 04:18 PM
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I polished the scratches out of the Air seatpost that I'll be using:


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Old 12-31-14, 04:21 PM
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This Friday, I'm stopping by Dale Saso's shop again, to start building my first frame from scratch - it's been nice working with him on this project. I'll post some photos of the results when I get back.
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Old 01-03-15, 01:11 PM
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It took a whole day of working to get this together, but I'm happy with the results. There weren't any major disasters - just a lot of measuring and adjusting to keep it precise.

...now I need to spend some quality time with my files, and get started on the rest of the frame.

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Old 01-05-15, 12:39 AM
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I don't know anything about brazing but it looks nice to me. What kind of jig did you use?
-Steve
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Old 01-06-15, 12:37 PM
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Originally Posted by PithyBikes
I don't know anything about brazing but it looks nice to me. What kind of jig did you use?
-Steve
First we did a few steps without a jig:

-brazing the steerer tube to the fork crown, and putting the steerer into a lathe to machine the race seat
-brazing the fork ends to the blades and roughly aligning the ends

Later, we put the three pieces into a jig that held the steerer tube and the dropouts at the proper rake.
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Old 01-06-15, 07:20 PM
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should be satisfying to ride a bike that you've built from scratch, if that's what is intended. the hard part will not be building the frame, i think, but resisting the temptation to talk about something other than the frame you built to your cycling buddies. it could wear thin pretty quickly, i would think.
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Old 01-06-15, 10:44 PM
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Originally Posted by hueyhoolihan
should be satisfying to ride a bike that you've built from scratch, if that's what is intended. the hard part will not be building the frame, i think, but resisting the temptation to talk about something other than the frame you built to your cycling buddies. it could wear thin pretty quickly, i would think.
Initially one is a bit smug, even condescending. But after a while an aloof attitude works well. Andy
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Old 01-06-15, 11:14 PM
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Originally Posted by bodge
It took a whole day of working to get this together, but I'm happy with the results.
I'm impressed with the result too! Well done Bodge.

Watching with interest.



Originally Posted by Andrew R Stewart
Initially one is a bit smug, even condescending. But after a while an aloof attitude works well. Andy
I still get a buzz when folks do a double take at the bamboo bike.
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Old 01-07-15, 12:48 AM
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Very interesting. I always wondered how a race seat is done on custom forks. This makes me want to build a custom set at some point. Nothing completes a frame like custom forks made just for it. Looking forward to seeing your next progress.
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Old 01-07-15, 01:21 AM
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Originally Posted by Andrew R Stewart
Initially one is a bit smug, even condescending. But after a while an aloof attitude works well. Andy
im sorry, could you repeat that? i wasn't listening...
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Old 01-07-15, 09:12 AM
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Originally Posted by PithyBikes
Very interesting. I always wondered how a race seat is done on custom forks. This makes me want to build a custom set at some point. Nothing completes a frame like custom forks made just for it. Looking forward to seeing your next progress.
There re pre machined crown race seats available, often used when making unicrown forks. The fork in the photo looks to have a crown with a race seat already machined in it, like many crowns do. After brazing the fork one can use a lathe or a crown race cutter to take the seat down to size. Andy.
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Old 01-31-15, 08:20 AM
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I see in one of the pics you have two different on top areo shifter braze ons. I didn't see these at the nova site
or ceway uk. Where did you get them? I am looking forward to seeing your areo set up.
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Old 01-31-15, 11:29 AM
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Originally Posted by long john
I see in one of the pics you have two different on top areo shifter braze ons. I didn't see these at the nova site
or ceway uk. Where did you get them? I am looking forward to seeing your areo set up.
Those aero shifter bosses were included with the tubing that I bought - there is one on sale on ebay now:

1980s Art Stump Aero Shift Lever Boss 2 | eBay
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Old 01-31-15, 11:38 AM
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It would be very straightforward (and a whole lot cheaper) to make one out of a pair of regular shifter bosses.
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Old 01-31-15, 11:40 AM
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Originally Posted by bodge
Those aero shifter bosses were included with the tubing that I bought - there is one on sale on ebay now:

1980s Art Stump Aero Shift Lever Boss 2 | eBay
Neat device if you want internally routed cables, or above the BB cable guides. Andy.
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Old 01-31-15, 12:13 PM
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Originally Posted by bodge
Those aero shifter bosses were included with the tubing that I bought - there is one on sale on ebay now:

1980s Art Stump Aero Shift Lever Boss 2 | eBay
The old "Escargot" shifter boss! Haven't seen one of those in years...
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Old 05-29-15, 04:36 PM
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any updates?
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