Danger From Carbon Fiber Bikes
#51
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I might add that CF is not the do all end all miracle substance that some think. If you read any aviation news, you will know that French Airbus airplanes that have CF tail assemblies have had the vertical section of the tail break clear off the airplane two more times killing all aboard. A large number of commercial pilots will not let their families fly on French Airbus airplanes.
They better not let their families fly on planes made from aluminum parts either considering the large number of failures of aluminum airplane parts through the years.
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Anyone with a shred of common sense has known this for quite some time.
Cf is and will most likely continue to be a very viable material for high end bike frames.
Mainly because of weight and marketing and the obvious desire for many recreational cyclists to simply own what they perceive to be the latest and greatest.
That being said, it is overall considerably more fragile than other popular materials when used in the making of a bike frame.
Common sense folks.
Comparing its use as a bike frame to its uses on cars and jets is quite reedonkulous and lacking any of the aforementioned common sense though imo.
Silly analogies though are just what keeps marketing departments rolling along and 14 mph rec riders feeling groovy
Cf is and will most likely continue to be a very viable material for high end bike frames.
Mainly because of weight and marketing and the obvious desire for many recreational cyclists to simply own what they perceive to be the latest and greatest.
That being said, it is overall considerably more fragile than other popular materials when used in the making of a bike frame.
Common sense folks.
Comparing its use as a bike frame to its uses on cars and jets is quite reedonkulous and lacking any of the aforementioned common sense though imo.
Silly analogies though are just what keeps marketing departments rolling along and 14 mph rec riders feeling groovy
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You've got me all wrong, brother. I currently have two working bikes... an aluminum road bike and a Ti mountain bike. I probably would have gotten a steel mtb frame instead of a ti one when I got my mtb made, but the shop I worked at wasn't regularly dealing with custom steel builders. I think all the three popular frame materials can be made into good bikes, and all have upsides and downsides that the designer and builder have to consider and/or work around to make a bike for a particular purpose. One of the downsides of steel is many of its devotees' ignorance about material properties and the engineering principles used to explain them.
As for your claim that frame failures were due to 'unrefined production methods in a budding industry', that excuse could have been used up to about 1930 or so. Steel welding and brazing is very mature technology. The reason steel bikes had a high failure rate was because they were made too light, usually with tube walls that were too thin, to make up for the fact that steel bikes are heavy compared to the burgeoning alternative materials.
As for your claim that frame failures were due to 'unrefined production methods in a budding industry', that excuse could have been used up to about 1930 or so. Steel welding and brazing is very mature technology. The reason steel bikes had a high failure rate was because they were made too light, usually with tube walls that were too thin, to make up for the fact that steel bikes are heavy compared to the burgeoning alternative materials.
I read the "History of Schwinn" articles part one and two a while back. Tons of pages of that. Cool stuff. Unfortunately that really ended right before the CF era even got started.
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Crap! I just threw my 2013 Dogma 60.1 in the dumpster since it's too old!
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I posted a link to my notes earlier, but here it is again. More notes on pre-crack impressions earlier in the thread.
https://www.bikeforums.net/18888639-post27.html
Not bondo, but it appears to be just a glob of epoxy.
I may attempt a repair sometime with epoxy and some reinforcement.
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And a Bianchi USA manager told me that Bianchi of Italy thought that the USA branch giving lifetime frame warranties on their steel racing bikes was funny. (Bianchi of Italy didn't offer a warranty on the racing frames that they provided to Bianchi USA, who just replaced warranty frames and threw out the broken ones.) Evidently someone at Bianchi of Italy told them, "Sure, we can give you a warranty on racing frames; they'll just be 2 kg heavier."
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Interesting. I'd like to read up on that if you have any good sources? (I'm being honest, not trying to be a dick or anything.) Actually, any bike history book in general would be great. Any suggestions? (Again, this may come off as me trying to say "you don't have any sources dumbass" but in reality I just want a good bike book to read!)
I read the "History of Schwinn" articles part one and two a while back. Tons of pages of that. Cool stuff. Unfortunately that really ended right before the CF era even got started.
I read the "History of Schwinn" articles part one and two a while back. Tons of pages of that. Cool stuff. Unfortunately that really ended right before the CF era even got started.
Something you should read, though, is a materials text that explains 'fatigue limit'. Steel has a 'fatigue limit' - an amount of stress in the material that can theoretically be repeated infinitely without failure, and taken out of context this leads to erroneous statements like 'steel bikes last forever'. The missing bit of info is that just because steel has a fatigue limit, doesn't mean that a particular part (like a frame) is built or used in such a way that it will not exceed that limit.
Edit: regarding the history of Schwinn, as iconic and interesting as the brand and its history are, they have never been an example of high-quality or advanced bike manufacturing, unless you count their contribution to the practice of outsourcing manufacturing to Taiwan, of which they were pioneers.
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Mfg Warranty period is limit on carbon.
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I can't think of any reading material. But I know, and so do you, that steel bikes have been made for over 100 years, with special light-weigh ones available for racers for most of that time. Aside from a couple of dead-end projects in the 50s, aluminum bikes didn't get started until the 70s, so the theory that frame failures were the result of immature manufacturing techniques holds better for aluminum than for steel.
Something you should read, though, is a materials text that explains 'fatigue limit'. Steel has a 'fatigue limit' - an amount of stress in the material that can theoretically be repeated infinitely without failure, and taken out of context this leads to erroneous statements like 'steel bikes last forever'. The missing bit of info is that just because steel has a fatigue limit, doesn't mean that a particular part (like a frame) is built or used in such a way that it will not exceed that limit.
Something you should read, though, is a materials text that explains 'fatigue limit'. Steel has a 'fatigue limit' - an amount of stress in the material that can theoretically be repeated infinitely without failure, and taken out of context this leads to erroneous statements like 'steel bikes last forever'. The missing bit of info is that just because steel has a fatigue limit, doesn't mean that a particular part (like a frame) is built or used in such a way that it will not exceed that limit.
Interesting. CF seems to emulate the fatigue limit that ferrous alloys have, until they fail, with very little warning. According to this paper I found. I will try to find more.
https://www.researchgate.net/publica...cle-composites
EDIT: I can't find any more papers that have this same sort of behavior. Half the publications I've seen show behavior similar to a non ferrous alloy (get weaker over time until they fail), the other half show CF as having a fatigue limit of 90% of their original strength. I'm not sure what to conclude.
Last edited by corrado33; 07-22-16 at 03:20 PM.
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My thoughts exactly!
There must be hundreds of thousands cf bikes over two years of age on the roads and trails. If this was a 'thing' surely there'd be considerably more publicity about it: class action lawsuits, articles in every bike magazine etc. Sounds to me like you got the old coverup for a defective product!
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The legal position taken by the manufacturer is exactly what you'd expect: "We take no responsibility for anything,.. if it broke, you used it wrong. Sorry for your problems. You lose."
I am with joejack951 and Mountain Mitch---if they have too many old carbon frames sent to them, I will gladly handle some of the overload.
I am with joejack951 and Mountain Mitch---if they have too many old carbon frames sent to them, I will gladly handle some of the overload.
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I'm never getting on another airplane. Gonna rely on my trusty aluminum bike. I mean, if alum. is good enough to wrap my sandwiches in foil, it is good enough for my bike. I've never, in over half a century, had a sandwich failure.
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This all be quite funny
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Originally Posted by Colnago's legal counsel
carbon is not indestructible and, unlike steel, titanium or aluminum for example, when it breaks it does so catastrophically with hardly any warning.
I believe that the speed bump you hit at over 35 miles/hour on July 5, 2016, was indeed the probable cause of cracks, perhaps invisible to the naked eye, but which nonetheless led to the final catastrophic event of July 10.
"Fault" or "Warranty" means nothing to me if I'm dead or badly injured. Thanks for posting this OP.
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BTW on the Air Bus that crashed off Long Island, Air Bus blamed the pilot for using too much rudder. But it is a computer flown airplane, and the pilot can only use as much rudder as the computer will let him. However I learned to fly in a Cessna 150 which is very light aluminium. In cross wind landings even on that light tin can plane, I could slam the rudder clear to the stop, and the tail didnt fall off like the Air Bus.
Last edited by rydabent; 07-23-16 at 07:53 AM.
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#68
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BTW on the Air Bus that crashed off Long Island, Air Bus blamed the pilot for using too much rudder. But it is a computer flown airplane, and the pilot can only use as much rudder as the computer will let him. However I learned to fly in a Cessna 150 which is very light aluminium. In cross wind landings even on that light tin can plane, I could slam the rudder clear to the stop, and the tail didnt fall off like the Air Bus.
And no, it was not a fly by wire system. It was a conventional system. The forces were not due to too much rudder, it was due to excessive oscillating overcorrection, essentially slamming the rudder back and forth full lock to full lock. The NTSB came to the same conclusion as Airbus, as did the Airline Pilots Association, even if they amounted the rudder input system to a design flaw. The outcome of the investigation was not that the tail fin itself was faulty, rather that there were lapses in AA's pilot training on how to correctly use rudders at high speeds.
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WARNING! IF YOU OWN A CARBON FIBER BICYCLE THAT IS MORE THAN TWO YEARS OLD - GET RID OF IT NOW!!! Apparently, ALL carbon fiber bike frames, regardless of manufacturer and warranty, are good for only TWO YEARS, after that they can break and cause serious injury or even cost you your life.
~
Mr Gentilli also goes on to explain that even the pros DO NOT ride a carbon fiber frame more that a MAXIMUM OF TWO SEASONS. After that, they are (quote) "either destroyed or sold...to private individuals with the understanding that they are purchasing them at their sole risk and responsibility".
~
Mr Gentilli also goes on to explain that even the pros DO NOT ride a carbon fiber frame more that a MAXIMUM OF TWO SEASONS. After that, they are (quote) "either destroyed or sold...to private individuals with the understanding that they are purchasing them at their sole risk and responsibility".
I suggest that every product you own will break down at some point & using your logic, you should determine the useful life of that product (and all products like it) solely based on your experience with that one product. It's a ridiculous notion.
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I truly feel sorry for all the cf addicts who cannot even admit that cf, as used in a bike frame, is overall more vulnerable than steel.
Whether or not that additional amount of vulnerability is a real world factor is another issue.
I personally would gladly ride a cf frame over the roughest roads for 20 years if it suited my needs.
I happen to have originally purchased aluminum for cost purposes and then switched to steel after testing most popular materials. I just like the ride of steel the best and admit that part of it is nostalgia.
Whether or not that additional amount of vulnerability is a real world factor is another issue.
I personally would gladly ride a cf frame over the roughest roads for 20 years if it suited my needs.
I happen to have originally purchased aluminum for cost purposes and then switched to steel after testing most popular materials. I just like the ride of steel the best and admit that part of it is nostalgia.
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Lots of folks have said it in this and the other hysterical thread. I will say it one more time:
Put your postage where you mouths are and send me your CF bikes---even frames only. Anyone who really believes that a two-year-old CF frame is a potentially fatal accident about to happen .... Act on it.
Otherwise this is just more Internet drivel.
Put your postage where you mouths are and send me your CF bikes---even frames only. Anyone who really believes that a two-year-old CF frame is a potentially fatal accident about to happen .... Act on it.
Otherwise this is just more Internet drivel.
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Well it took me all of 5 seconds to figure out why it broke.... ANTIQUE design, not age.
That bike has silly round tubes the same as steel bikes. WTH were they thinking ???
Never the less, I won't be buying any CF bike.
That bike has silly round tubes the same as steel bikes. WTH were they thinking ???
Never the less, I won't be buying any CF bike.
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Yes, because a Cessna 150 is subject to anywhere near the forces that an Airbus 300 is...
And no, it was not a fly by wire system. It was a conventional system. The forces were not due to too much rudder, it was due to excessive oscillating overcorrection, essentially slamming the rudder back and forth full lock to full lock. The NTSB came to the same conclusion as Airbus, as did the Airline Pilots Association, even if they amounted the rudder input system to a design flaw. The outcome of the investigation was not that the tail fin itself was faulty, rather that there were lapses in AA's pilot training on how to correctly use rudders at high speeds.
And no, it was not a fly by wire system. It was a conventional system. The forces were not due to too much rudder, it was due to excessive oscillating overcorrection, essentially slamming the rudder back and forth full lock to full lock. The NTSB came to the same conclusion as Airbus, as did the Airline Pilots Association, even if they amounted the rudder input system to a design flaw. The outcome of the investigation was not that the tail fin itself was faulty, rather that there were lapses in AA's pilot training on how to correctly use rudders at high speeds.
Second the smoke screen BS to gloss over the failure of the CF vertical stab is just that BS!!! Blame the pilot was the easy way out. If a plane is so poorly designed it cant stand full rudder deflection of the the rudder it is under designed. BTW probably money was exchanged under the table to blame the pilots.
My whole point here is in bikes or planes CF is NOT the wonder material mfg would have you believe.
Also FYI my choice of bike frame material is titanium.
#74
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You know, if the manufacturers "knew" that CF bikes were dangerous and going to asplode spontaneously in some known time frame, I don't think they would sell CF bikes. Why? LIABILITY AND CLASS-ACTION LAWSUITS. Can you imagine? The companies--all of them--would be annihilated by the money needed to pay of the damages. Look at VW and the diesel scandal. BILLIONS. A series of "death from asplosion" lawsuits would be orders of magnitude greater.
So, basically, what I'm saying is I don't believe any of this crap about "2-year lifespan." Just don't ride your CF bike after it's fallen off the rack on the back of your car without getting it inspected. Or, hell, don't ride it at all and get a new frame for it. CF is fragile when it comes to impacts, and will suffer damage that isn't obvious and/or visible at all. We all know that. But It's not made of eggshells and bird wings, either.
So, basically, what I'm saying is I don't believe any of this crap about "2-year lifespan." Just don't ride your CF bike after it's fallen off the rack on the back of your car without getting it inspected. Or, hell, don't ride it at all and get a new frame for it. CF is fragile when it comes to impacts, and will suffer damage that isn't obvious and/or visible at all. We all know that. But It's not made of eggshells and bird wings, either.
#75
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Wrong on both counts. Full rudder application is proportional on both planes.
Second the smoke screen BS to gloss over the failure of the CF vertical stab is just that BS!!! Blame the pilot was the easy way out. If a plane is so poorly designed it cant stand full rudder deflection of the the rudder it is under designed. BTW probably money was exchanged under the table to blame the pilots.
My whole point here is in bikes or planes CF is NOT the wonder material mfg would have you believe.
Also FYI my choice of bike frame material is titanium.
Second the smoke screen BS to gloss over the failure of the CF vertical stab is just that BS!!! Blame the pilot was the easy way out. If a plane is so poorly designed it cant stand full rudder deflection of the the rudder it is under designed. BTW probably money was exchanged under the table to blame the pilots.
My whole point here is in bikes or planes CF is NOT the wonder material mfg would have you believe.
Also FYI my choice of bike frame material is titanium.
Even thought the evidence above states that a CF road bike should only be used on decently maintained paved roads, there is nothing stopping me from taking it out on dirt two tracks. That is not a design flaw, just as it is not a design flaw that you can input greater than allowed input to rudders at high speeds. Heck, CFIT is still a major problem, do you consider it a design flaw they don't stop you from doing that?
As to the rest, your claiming of a conspiracy is silly. You are on just as much of a mission to discredit CF, regardless of the facts staring you in the face, that for decades the planes have flown safely when used in the designed manner.
If I want to make this simple, though, I'll point out the fact that at least three 737s that I can think of have had metal fatigue that resulted in fuselage blowouts.
Last edited by jefnvk; 07-23-16 at 10:10 AM.