Join Date: Nov 2000
Location: New Orleans, LA
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Do you want just one for you? It would be very expensive. Voler does "semi custom" jerseys w/ minimum order of six, but it's as you said, they have a handful of patterns with spaces for further printing. Even if you find a pattern, finding the fabric might be tough. Then even if you do, the sublimation dye/printing (for durability) requires special equipment. I don't know if regular silk screening would work.
Let us know what you find out. I have toyed with giving this a try. My wife is a good seamstress.
If it ain't broke, mess with it anyway!