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Juicy troubleshooting

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Old 06-30-06, 08:18 AM
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Juicy troubleshooting

I'm trying to do a remote (600 miles away) diagnosis for a non-intarweb compatriot of mine. Brakes are 2004 Juicy 7's and the symptoms relayed to me are as follows:

1) Bike has not been ridden for some time (months, probably)

2) Homie went for a ride, brakes worked fine.

3) Bike sat overnight

4) Next day, front brake still works fine, but rear feels "pumped up" - pads are squeezing rotor firmly, but not totally locked. Neither caliper realignment nor lever adjustment appears to have any effect on lever feel. I get the feeling that the pads/pistons just won't retract for some reason.

Any insight, especially from those of you with first hand experience with these brakes, is greatly appreciated.

Last edited by cryptid01; 06-30-06 at 08:33 AM.
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Old 06-30-06, 08:32 AM
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The rear rotor might be slightly warped.
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Old 06-30-06, 08:40 AM
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if he already repositioned the caliper, have him take it off all the way and make sure things aren't binding and the pistons can be pushed in with fingers.

check to make sure there is no binding:

1) return springs
2) pad retaining pins
3) pads
4) did piston pop out of bore??


but you know all this already. are you testing the forum's knowledge?

anyway, have him take caliper off and take pads out and inspect it

Last edited by mx_599; 06-30-06 at 09:02 AM.
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Old 06-30-06, 08:54 AM
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you said he messed with the lever, but have him check to make sure the "plunger/ MC piston" is moving freely and not bound.

tell him to get a bleed kit, do two bleeds, and call you in the morning
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Old 06-30-06, 09:28 AM
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Originally Posted by mx_599
are you testing the forum's knowledge?
No test. Just looking for techniques or tricks that may be particular to these brakes, which I do not have much experience with.
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Old 06-30-06, 05:17 PM
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Can you not fix your brakes? Good story.
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Old 06-30-06, 05:40 PM
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Old 06-30-06, 10:28 PM
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youre pistons may be sticking, and need to be lubed a little. also a bleed
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Old 07-02-06, 05:29 PM
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friend of mine had a similar problem with 05 juicys - rear brake just kept rubbing, couldn't freewheel properly and dragged him on the climbs. turns out the brake fluid just expanded (dont ask me how, and dont throw phsics at me), simple solution the lbs did was to bleed out some of the fluid.
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Old 07-02-06, 06:28 PM
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Yeah brake fluids just expand with heat... some more than others (mineral oil moreso than DOT) that is why brakes have overflow reservoirs (oversized like Shimano's in some cases).

Try a simple bleed and work from there... most likely the bleed will fix your problems, if not well, thats something less to worry about and start isolating the problem.
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Old 07-03-06, 04:05 AM
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I don't mean to jack the thread but I'd like to ask a quick question about my '05 Juicy 5s: I've ridden them a good 2-3 hours on flat bike lanes in the city, stopping at red lights, etc and although they've got some decent power in them they still don't bite, I can hardly endo with 2 fingers. Is this normal? Do they still need more wearing in?

Thanks
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