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Carbon Fork Fail (Trek)

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Old 09-09-15, 05:12 PM
  #26  
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Originally Posted by ShortLegCyclist
The fork was an Icon and so was the replacement.
That's a Bontrager fork.
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Old 09-09-15, 05:55 PM
  #27  
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Originally Posted by cydewaze
I don't see any reason why you'd be. I retired mine because my new frame had a 1-1/8" head tube and my old fork was a 1" steerer. I regularly ponder looking for an n+1 frame with a 1" head tube so I can reuse that fork (and the Chris King headset from the same bike).

The important thing is the life your fork has had. I knew someone who had his bike (on a rack) backed into in a parking lot, and it put a ding in his downtube. What if the car had backed into his CF fork and he never saw the crack? Regular inspections are important, just like any component.
"Greenfield" above seems to imply the danger could be in the interior of a CF fork where you can't see the problem. Is this real or just theoretical but an extremely unlikely scenario?
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Old 09-09-15, 06:00 PM
  #28  
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Originally Posted by Jarrett2
More of the story is coming out. Apparently, he was in a wreck with a car a while back and still riding the same fork.

Here's the latest info:

"the stretch of road he was on had no berm, cars were crowding him and he hit a pothole, he flew over the handlebars, front tire went sideways and fork snapped."
Things tend to break when you crash them into other things. I'd say the condition of the fork makes sense after hearing this. Hard to say if the outcome would have been any different with a fork made out of a different material.
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Old 09-09-15, 06:05 PM
  #29  
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Originally Posted by Jarrett2
I am subscribed to a bicycle touring group on FB and saw this come through today:
Stress risers caused by aftermarket load bearing decals.
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Old 09-09-15, 07:20 PM
  #30  
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Was something attached to the fork right above the break?

Looks like a speed sensor?


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Old 09-09-15, 08:43 PM
  #31  
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145# guy on 36 spoke rims........**********????
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Old 09-10-15, 12:33 AM
  #32  
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Originally Posted by Sy Reene
"Greenfield" above seems to imply the danger could be in the interior of a CF fork where you can't see the problem. Is this real or just theoretical but an extremely unlikely scenario?
The idea of doing a stress test on a component that would potentially be put back into service if it passes said test is to conduct a non-destructive test on it. This would include a visual inspection which would look for cracks and deformities. If one believes that cracks and deformities can/might occur over time and use, then one would/should expect that this type of damage could form on either the inside or outside of the component.

This is why a simple visual inspection would not be adequate. And without proper equipment, such as but not limited to ultrasound, a true assessment can not be performed of the adequacy of the OP's fork....basically I was implying that all he would get from the shop "stress test" is a false sense of security...and a loss of money if he had to pay for the test (which he has not yet indicated).

Good question though.

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Old 09-10-15, 12:57 AM
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Originally Posted by Jarrett2
They said similar to the factory test, just not as rigorous.

Checking strength on each side and then a detailed visual inspection.
Find a new bike shop.
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Old 09-10-15, 03:04 AM
  #34  
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^ +1000

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Old 09-10-15, 05:03 AM
  #35  
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Originally Posted by datlas
Stress test for CF fork?!? Never heard of such a thing. Details??
Me either and i've been doing this a while.
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Old 09-10-15, 05:12 AM
  #36  
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Originally Posted by roadwarrior
Me either and i've been doing this a while.
This thread makes it much more clear why the flat earth society exists...lol.
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Old 09-10-15, 05:22 AM
  #37  
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Originally Posted by Campag4life
This thread makes it much more clear why the flat earth society exists...lol.
Personally, I wouldn't touch this thread with a 10' fork. I'm just getting my post count up.
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Old 09-10-15, 05:42 AM
  #38  
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Originally Posted by Jarrett2
More of the story is coming out. Apparently, he was in a wreck with a car a while back and still riding the same fork.

Here's the latest info:

"the stretch of road he was on had no berm, cars were crowding him and he hit a pothole, he flew over the handlebars, front tire went sideways and fork snapped."
If only there had been a berm, this story would have had a very different ending.

Berm?! Were they planning to launch off it, as we all do, and clear the crowding traffic via air?!

The order of events seems wrong, too: pothole>over bars>wheel sideways>snap. It would make more sense like this: pothole>sideways>snap>over bars.

Anyway, the whole thing sounds fishy, and the only thing ai'm willing to believe at this point is that something extreme happened.
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Old 09-10-15, 06:35 AM
  #39  
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Originally Posted by chaadster
The order of events seems wrong, too: pothole>over bars>wheel sideways>snap. It would make more sense like this: pothole>sideways>snap>over bars.

Anyway, the whole thing sounds fishy, and the only thing ai'm willing to believe at this point is that something extreme happened.
I doubt you uncovered a conspiracy.

This is at least a second hand, probably third or forth hand, account of an event that likely happened so quickly, it would be difficult for the person experiencing to know what actually happened to him anyway. I wouldn't get too hung up on the order of events as reported on a bike forum.

Front wheel suddenly stuck sideways in a pothole sounds reasonable for the type of damage pictured.
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Old 09-10-15, 06:37 AM
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This never would have happened with Aerobars ...
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Old 09-10-15, 06:50 AM
  #41  
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A buddy of mine rides that model Trek, bought it used though CL. A few months after riding his carbon fork broke about the same way. To be fair, he crashes lots and puts on huge miles with weird loads, etc. (work bag on handlebar, materials, books) as it's his only transpo. He ended up finding a steel fork and putting on.
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Old 09-10-15, 06:53 AM
  #42  
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Should have known... downtube logo says "Rek".
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Old 09-10-15, 07:23 AM
  #43  
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Just to be clear, the quoted words I posted above are from the owner's mother's mouth as to what happened. So I guess it is second hand.
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Old 09-10-15, 07:27 AM
  #44  
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I saw something similar happen to someone when some road debris (rather large metal spike) kicked up, got into the spokes and took out the fork. These things can happen.

That seems like a lot of load for that bike...was the trek 1000 a touring bike?
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Old 09-10-15, 07:47 AM
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Originally Posted by RJM
I saw something similar happen to someone when some road debris (rather large metal spike) kicked up, got into the spokes and took out the fork. These things can happen.

That seems like a lot of load for that bike...was the trek 1000 a touring bike?
The "load" was 200lbs with rider + gear.

Are you saying I'm too fat to ride a Trek? lol
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Old 09-10-15, 07:52 AM
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Originally Posted by Jarrett2
(Coincidentally, I just saw this after dropping my bike off at my LBS to get a stress test done on my 6yo carbon fork)
Originally Posted by Jarrett2
They said similar to the factory test, just not as rigorous.

Checking strength on each side and then a detailed visual inspection.
What bike shop is this?

How much does it cost?
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Old 09-10-15, 08:39 AM
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Originally Posted by SpeshulEd
Things tend to break when you crash them into other things. I'd say the condition of the fork makes sense after hearing this. Hard to say if the outcome would have been any different with a fork made out of a different material.
But there is one very significant difference had this been a steel fork. Virtually certainly, the rider would have noticed a bend in the fork after that first crash. Would have needed to straighten it. And therefore been fully aware the fork had been stressed.

When I crashed my Mooney in its 4th year, I had a framebuilder straighten the forkblades and placed an order with Peter Mooney for a new fork, A year later, the framebuilder painted the frame and new fork. To me. that is one of the joys of steel forks. Being able to straighten and ride them, while knowing that the fork is no longer a "keeper". Yes, passing that fork off to someone else as a good fork would be very unethical to say the least. But I still have it in the garage and would use it tomorrow if I had to ride and couldn't use the new one. (For a short time.) And it is likely that if it did start to fail, there would be cracks to be seen or loss of stiffness to be felt BEFORE the fork actually snapped.

I say this but put out as a caution: There is one thing you should NEVER do with a quality steel fork! Never, never nickle plate it and not do the approved heat treat afterwards. (Nickle plating drives hydrogen molecules into the grain of high strength steels. The correct heat treat drives off those molecules.) I learned this when I had the fork of my ti fix gear nickle plated to look close to the ti finish. The plater skipped the heat treat and did not mention it. Three years later, cracks developed around the edge of the fork crown. Very fortunately, I decided to back off and ride 2000' of descents that ride very gently (for an entirely unrelated mechanical issue). Down on flat ground, the bike started shuddering violently ever time I touched the front brake. Got home and bent the fork tip out 8" with about 4 ounces of force. Someone was looking after me.

So, with that caution thrown in, I will close by saying I love steel forks. I love that they give second chances and tell you when they have been compromised. Plus, done right, they have a beauty that isn't there with CF. And good steel forks have such a sweet ride.

Ben
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Old 09-10-15, 09:52 AM
  #48  
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If you smash things into things then some things break. Wow I had no idea.
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Old 09-10-15, 11:10 AM
  #49  
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Originally Posted by Spoonrobot
What bike shop is this?

How much does it cost?
Would like to know this as well...
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Old 09-10-15, 11:23 AM
  #50  
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Originally Posted by 79pmooney
But there is one very significant difference had this been a steel fork. Virtually certainly, the rider would have noticed a bend in the fork after that first crash. Would have needed to straighten it. And therefore been fully aware the fork had been stressed.

When I crashed my Mooney in its 4th year, I had a framebuilder straighten the forkblades and placed an order with Peter Mooney for a new fork, A year later, the framebuilder painted the frame and new fork. To me. that is one of the joys of steel forks. Being able to straighten and ride them, while knowing that the fork is no longer a "keeper". Yes, passing that fork off to someone else as a good fork would be very unethical to say the least. But I still have it in the garage and would use it tomorrow if I had to ride and couldn't use the new one. (For a short time.) And it is likely that if it did start to fail, there would be cracks to be seen or loss of stiffness to be felt BEFORE the fork actually snapped.

I say this but put out as a caution: There is one thing you should NEVER do with a quality steel fork! Never, never nickle plate it and not do the approved heat treat afterwards. (Nickle plating drives hydrogen molecules into the grain of high strength steels. The correct heat treat drives off those molecules.) I learned this when I had the fork of my ti fix gear nickle plated to look close to the ti finish. The plater skipped the heat treat and did not mention it. Three years later, cracks developed around the edge of the fork crown. Very fortunately, I decided to back off and ride 2000' of descents that ride very gently (for an entirely unrelated mechanical issue). Down on flat ground, the bike started shuddering violently ever time I touched the front brake. Got home and bent the fork tip out 8" with about 4 ounces of force. Someone was looking after me.

So, with that caution thrown in, I will close by saying I love steel forks. I love that they give second chances and tell you when they have been compromised. Plus, done right, they have a beauty that isn't there with CF. And good steel forks have such a sweet ride.

Ben
I'd imagine a steel fork on a carbon bike would look a bit silly though, no?
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