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How is carbon attached to aluminium?

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How is carbon attached to aluminium?

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Old 03-24-08, 07:51 AM
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How is carbon attached to aluminium?

How is this done on bikes such as the 2008 Specialized Allez Elite which has an aluminium frame and carbon seat stays? What is the nature of the connections where the carbon meets the aluminium? How does the strength of these connections compare to aluminium-aluminium welds?
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Old 03-24-08, 07:52 AM
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Old 03-24-08, 07:53 AM
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Old 03-24-08, 07:57 AM
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Seriously though, it's slip-fit, and bonded with adhesive. Same way aluminum dropouts are bonded to CF blades on forks.
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Old 03-24-08, 08:01 AM
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And much weaker than an Al to Al weld.

However, though it's weaker than a weld, that's not the right question. The right question is whether it is strong enough for the application. It is.
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Old 03-24-08, 08:11 AM
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A properly prepared adhesive joint is stronger than the base materials, as is a properly performed weld.
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Old 03-24-08, 08:21 AM
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The only issue I have with CF - Alum/Steel/Ti is that temperature differences stress the joint. The amount the material expands or contracts with temperature is different for each material, so any difference in temperature makes the aluminum expand or contract less than the carbon, but because they're bonded together it's stressed until the strain is equal to the difference in expansion/contraction.

This is why you see those pseudo-brick wall facings fall off after a few years. The fake brick expands and contracts at a different rate than whatever it's attached to and breaks the bond.

I've never seen it effect a frame, but it still bothers me.
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Old 03-24-08, 08:32 AM
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Originally Posted by Brian Ratliff
And much weaker than an Al to Al weld.
The strength of the joint depends totally on the design of the joint. Likewise, whether it is "strong enough" again depends on whether the joint has been designed to make it "strong enough".
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Old 03-24-08, 08:35 AM
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Old 03-24-08, 09:45 AM
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Originally Posted by Phantoj
The strength of the joint depends totally on the design of the joint. Likewise, whether it is "strong enough" again depends on whether the joint has been designed to make it "strong enough".
Of course. But I assume that since these frames are being sold and nobody's suing anyone over the issue, then the design engineers got this one right.

Comparing on the basis of equal bond areas, welded aluminum joints are stronger than epoxied joints. That is my point.
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Old 03-24-08, 09:57 AM
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Old 03-24-08, 10:07 AM
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Originally Posted by SushiJoe
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Don't bring race into this.
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Old 03-24-08, 10:55 AM
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epoxy resin.
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