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What bike mfgs actually make their own frames

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Old 12-23-10, 07:31 AM
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What bike mfgs actually make their own frames

I don't mean 'make' in the sense of 'design', I would assume most do that. I mean, of the larger companies (not Sam's Bikes), are there any that actually make the frames themselves or do most outsource this to other shops that specialize in that?

The troll post yesterday made me think. If I'm buying an Italian bike that is made in Asia and all the components are made in Asia, is it simply the geometry and the assembly that is 'Italian'? Surely there are 'knockoff' Asian bikes of the same quality but much much cheaper. Note, "same quality".

Am I way off base?
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Old 12-23-10, 07:36 AM
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Originally Posted by rjones28
Are they talking about spectators feeding the cyclists? You know, like don't feed the bears?
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Old 12-23-10, 07:39 AM
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Gaint, Merida and Kinesis do most cookie cutter CF and aluminum frames for themselves and others.
Many others do make their own steel frames like my Cinelli
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Old 12-23-10, 07:45 AM
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Trek makes their own high end Madone frames, no?
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Old 12-23-10, 07:49 AM
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Originally Posted by brianbeech
I mean, of the larger companies
How large is "large"? I like Independent Fabrications. They aren't large, but they're big enough, and they design and manufacture their own frames less than 10 miles from my house. I'll have one, some day.
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Old 12-23-10, 08:04 AM
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This really is a lot tougher question than you think.

My point is where do you draw the line?

These factories don't make the carbon or resins. They most likely don't make the molds or the equipment used to manufacture the frames. They may or may not make the alloy sleeves, inserts or dropouts.

They do the layup of the frame but they may even source forks from a specialty vendor.

So if all we are really talking about is making the decisions about all of the above mentioned items, developing the concept and design of the frame, then what we are quibbling about is who owns the factory the frames are molded in? If a company has their own guy there overseeing production and doing QC the only thing he isn't doing is writing the cheque for the hands performing the actual labour.

I'm not saying that your question isn't legitimate, I am merely pointing out that it needs to be refined a little to be answerable.

So the short answer is: Very Few.
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Old 12-23-10, 08:04 AM
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Originally Posted by patentcad
Trek makes their own high end Madone frames, no?
Only the 6 series, and I think even some of the lower end 6 series aren't anymore.
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Originally Posted by rjones28
Are they talking about spectators feeding the cyclists? You know, like don't feed the bears?
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Old 12-23-10, 08:10 AM
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i make my own bike. i bought the frames and components and i screwed them together and fine tuned the adjustments and there it was, a complete bike.
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Old 12-23-10, 08:15 AM
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Originally Posted by Bob Dopolina
This really is a lot tougher question than you think.

My point is where do you draw the line?

These factories don't make the carbon or resins. They most likely don't make the molds or the equipment used to manufacture the frames. They may or may not make the alloy sleeves, inserts or dropouts.

They do the layup of the frame but they may even source forks from a specialty vendor.

So if all we are really talking about is making the decisions about all of the above mentioned items, developing the concept and design of the frame, then what we are quibbling about is who owns the factory the frames are molded in? If a company has their own guy there overseeing production and doing QC the only thing he isn't doing is writing the cheque for the hands performing the actual labour.

I'm not saying that your question isn't legitimate, I am merely pointing out that it needs to be refined a little to be answerable.

So the short answer is: Very Few.
I was more curious about actually making the frame, not the frame materials. I realize there aren't any bike mfgs that create their own tubing and/or whatever is needed for CF. I just mean the actual welding of steel/alum frames (and whatever processing needs to be done to CF to actually make the frame out of the raw materials). I suppose asking that question of CF is more detailed than I'm aware, so let's stick with metals.

As far as size of the shop, I dunno, how about an mfg that has multiple shops across states carrying their bikes in stock.
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Old 12-23-10, 08:25 AM
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Litespeed, Lynskey. I don't know how you quantify "large manufacturer" but I think within their market they can be considered large.

How about Look and Time?
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Old 12-23-10, 08:26 AM
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Originally Posted by brianbeech
I was more curious about actually making the frame, not the frame materials. I realize there aren't any bike mfgs that create their own tubing and/or whatever is needed for CF. I just mean the actual welding of steel/alum frames (and whatever processing needs to be done to CF to actually make the frame out of the raw materials). I suppose asking that question of CF is more detailed than I'm aware, so let's stick with metals.

As far as size of the shop, I dunno, how about an mfg that has multiple shops across states carrying their bikes in stock.
Really it's not all that different.

What has more value to you: An independent builder who buys off the shelf, name brand tubes? Or a larger factory that actually trucks ingots in one door, processes the alloys and uses the tubes to make their frames?

In the first instance you are talking about the frame design and the skill of the welder (I once had a Wes Mandaric. He used a really nice Japanese pinpoint TIG welder and made these tiny, uber precise welds on the Columbus tubing he used for my frame. Fricken beautiful. I loved that frame). On the other hand you are talking about the actual manufacturing of the tubing and then the frame design and the skill of the welder.

Not much different really.

I'm not trying to give you a hard time it's just that, as I said, it is a far tougher question in reality than you may realize.
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Old 12-23-10, 08:33 AM
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Originally Posted by Bob Dopolina
Really it's not all that different.

What has more value to you: An independent builder who buys off the shelf, name brand tubes? Or a larger factory that actually trucks ingots in one door, processes the alloys and uses the tubes to make their frames?

In the first instance you are talking about the frame design and the skill of the welder (I once had a Wes Mandaric. He used a really nice Japanese pinpoint TIG welder and made these tiny, uber precise welds on the Columbus tubing he used for my frame). On the other hand you are talking about the actual manufacturing of the tubing and then the frame design and the skill of the welder.

Not much different really.

I'm not trying to give you a hard time it's just that, as I said, it is a far tougher question in reality that you may realize.
No value to me other than solving my curiosity in seeing how these companies market their products. I wouldn't be near as silly to say that each piece of raw material should be made/grown in Italy in order to classify it as an Italian bike, but I would like to think that if someone was selling me an Italian bike that there would be some Italian manufacturing in the process (other than assembly). I do realize how far you could break this question down and get technical with it and I'm not trying to go that far, nor do I care if the answer is: "all bikes are outsourced and the MFGs only design and assemble them". But, if that is the case I would think some 'truth in advertising' would have the MFGs say "designed in Italy" or something like that. I'd hate to think I purchased an 'extra' expensive frame from an Italian bicycle firm only to find out that everything was made right next to my 'cheaper' frame.

So, I'm just curious, nothing more.
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Old 12-23-10, 08:38 AM
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back in the days of steel, didn't every major manufacturer buy in standard tubing from Reynolds and Columbus and weld them into a bike? If we call those companies bike manufacturers, maybe today we can say with carbon any company that takes carbon sheets and turn them into a bike frame. That's a sensible cut off point, no?
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Old 12-23-10, 08:39 AM
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Originally Posted by coasting
back in the days of steel, didn't every major manufacturer buy in standard tubing from Reynolds and Columbus and weld them into a bike? If we call those companies bike manufacturers, maybe today we can say with carbon any company that takes carbon sheets and turn them into a bike frame. That's a sensible cut off point, no?
sounds logical.
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Old 12-23-10, 08:49 AM
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FOCUS. Plus their site has some cool testing videos.
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Old 12-23-10, 08:56 AM
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My old Giant TCR said.... Designed in the USA... Seemed more honest than most.
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Old 12-23-10, 09:16 AM
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Originally Posted by kayakdiver
My old Giant TCR said.... Designed in the USA... Seemed more honest than most.
Interesting thing for a Taiwanese company to claim. They sell globally. I wonder what bikes destined for the EU say on them.
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Old 12-23-10, 09:17 AM
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Originally Posted by Namenda
How large is "large"? I like Independent Fabrications. They aren't large, but they're big enough, and they design and manufacture their own frames less than 10 miles from my house. I'll have one, some day.
Overpriced
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Old 12-23-10, 09:20 AM
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Originally Posted by mzeffex
Only the 6 series, and I think even some of the lower end 6 series aren't anymore.
You think wrong. Six series Madone frames are made in Wisconsin. There are no low end sixes. Those would be fives, etc.
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Old 12-23-10, 09:22 AM
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the italians are my favorite. If you torque a screw down in Treviso then it's considered "made in italy" and can be stickered accordingly
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Old 12-23-10, 09:24 AM
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Originally Posted by kayakdiver
My old Giant TCR said.... Designed in the USA... Seemed more honest than most.
How the eff is that honest? All of that "designed in USA" and engineered in USA stuff is sneaky marketing crap. The only thing more misleading is assembled in US.

It's fine with me if companies choose to make their bikes in third world sweatshops, but don't insult me with a "designed in US" label. Big deal!
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Old 12-23-10, 09:25 AM
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Originally Posted by mmmdonuts
Interesting thing for a Taiwanese company to claim. They sell globally. I wonder what bikes destined for the EU say on them.
Great point. What do the bikes they sell in Asia say? Designed in China!
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Old 12-23-10, 09:40 AM
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Here's a pretty good rundown: where was my bike made?
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Old 12-23-10, 09:51 AM
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Originally Posted by coasting
i assembled my own bike. i bought the frames and components and i screwed them together and fine tuned the adjustments and there it was, a complete bike.
fixed
I made 2 of my own bikes, and assembled ("built") the others.
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Old 12-23-10, 10:05 AM
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Originally Posted by adamrice
Here's a pretty good rundown: where was my bike made?
Great link! Scratching me right where I itch! Thanks!
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