Go Back  Bike Forums > Bike Forums > Road Cycling
Reload this Page >

Carbon Clincher Rim Manufacturing Primer; Taiwanese vs Chinese Methods

Search
Notices
Road Cycling “It is by riding a bicycle that you learn the contours of a country best, since you have to sweat up the hills and coast down them. Thus you remember them as they actually are, while in a motor car only a high hill impresses you, and you have no such accurate remembrance of country you have driven through as you gain by riding a bicycle.” -- Ernest Hemingway

Carbon Clincher Rim Manufacturing Primer; Taiwanese vs Chinese Methods

Thread Tools
 
Search this Thread
 
Old 02-02-12, 12:39 PM
  #26  
Senior Member
 
DropDeadFred's Avatar
 
Join Date: May 2011
Posts: 4,429

Bikes: 2013 orca

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by Quel
I'm sure it's a total coincidence that the thread was started by a guy who sells wheels out of Taiwan.
buy 'merican!
DropDeadFred is offline  
Old 02-02-12, 01:11 PM
  #27  
Reasonably Slow...
 
Join Date: Nov 2010
Location: Middle of Oklahoma
Posts: 628
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Liked 1 Time in 1 Post
After reading this, I'm afraid to buy carbon wheels...
laserfj is offline  
Old 02-02-12, 05:31 PM
  #28  
Mr. Dopolina
Thread Starter
 
Bob Dopolina's Avatar
 
Join Date: May 2007
Location: Taiwan
Posts: 10,217

Bikes: KUUPAS, Simpson VR

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 149 Post(s)
Liked 117 Times in 41 Posts
Originally Posted by Quel
I'm sure it's a total coincidence that the thread was started by a guy who sells wheels out of Taiwan.
Sorry, but your assertion would be incorrect; We don't sell wheels in the US market as there is already a distributor there.

In fact, our consumer direct sales are a small portion of our actual business which is sourcing fo OE.

I did start this thread partially out of self interest as I see some potentially long term damage to the industry caused by the practices of some companies.

Also, I've been racing bikes for more than 25 year. I'm an end user, too.
__________________
BDop Cycling Company Ltd.: bdopcycling.com, facebook, instagram



Bob Dopolina is offline  
Old 02-02-12, 06:51 PM
  #29  
Senior Member
 
DropDeadFred's Avatar
 
Join Date: May 2011
Posts: 4,429

Bikes: 2013 orca

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by Bob Dopolina
Sorry, but your assertion would be incorrect; We don't sell wheels in the US market as there is already a distributor there.

In fact, our consumer direct sales are a small portion of our actual business which is sourcing fo OE.

I did start this thread partially out of self interest as I see some potentially long term damage to the industry caused by the practices of some companies.

Also, I've been racing bikes for more than 25 year. I'm an end user, too.
so who is the U.S. distributor...or is this some secret?
DropDeadFred is offline  
Old 02-02-12, 07:40 PM
  #30  
Mr. Dopolina
Thread Starter
 
Bob Dopolina's Avatar
 
Join Date: May 2007
Location: Taiwan
Posts: 10,217

Bikes: KUUPAS, Simpson VR

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 149 Post(s)
Liked 117 Times in 41 Posts
Originally Posted by DropDeadFred
so who is the U.S. distributor...or is this some secret?
Say, "Goo-gle."
__________________
BDop Cycling Company Ltd.: bdopcycling.com, facebook, instagram



Bob Dopolina is offline  
Old 02-02-12, 07:43 PM
  #31  
Senior Member
 
DropDeadFred's Avatar
 
Join Date: May 2011
Posts: 4,429

Bikes: 2013 orca

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by Bob Dopolina
Say, "Goo-gle."
you're asking too much...I figured you could have just told me/us and saved me the time
DropDeadFred is offline  
Old 02-02-12, 08:27 PM
  #32  
Mr. Dopolina
Thread Starter
 
Bob Dopolina's Avatar
 
Join Date: May 2007
Location: Taiwan
Posts: 10,217

Bikes: KUUPAS, Simpson VR

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 149 Post(s)
Liked 117 Times in 41 Posts
Originally Posted by DropDeadFred
you're asking too much...I figured you could have just told me/us and saved me the time
you're asking too much...I figured you could have just done it yourself and saved me the time


smilie face.
__________________
BDop Cycling Company Ltd.: bdopcycling.com, facebook, instagram



Bob Dopolina is offline  
Old 02-02-12, 08:37 PM
  #33  
Senior Member
 
DropDeadFred's Avatar
 
Join Date: May 2011
Posts: 4,429

Bikes: 2013 orca

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
googling bdop cycling U.S. distributor yielded nothing...
DropDeadFred is offline  
Old 02-02-12, 08:39 PM
  #34  
Mr. Dopolina
Thread Starter
 
Bob Dopolina's Avatar
 
Join Date: May 2007
Location: Taiwan
Posts: 10,217

Bikes: KUUPAS, Simpson VR

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 149 Post(s)
Liked 117 Times in 41 Posts
@Staggerwing: First, thanks for your input. You're coming at this from a different angle and I, for one, find it very interesting.

It seems to me that the way you were using form cores is very similar to how they are used in metal casting since they are not structural and are there to take up space or give shape to the finished product.

Probably the most interesting thing you said was about the items being produced oversized and that was what produced the pressure in the mold. I can see how this technique might be used to make rims.

My concern would then become that the factory might want to consider it structural and use less carbon as a cost cutting measure. What would be your thought on this? Do you think there would be room to go this way or would there be a serious loss of strength?

Originally Posted by Staggerwing
Most places that are good at this kind of thing don't make their techniques public.
This is something I am struggling with as I want better, more complete and current info even from the various carbon vendors I work with.
__________________
BDop Cycling Company Ltd.: bdopcycling.com, facebook, instagram



Bob Dopolina is offline  
Old 02-04-12, 08:55 PM
  #35  
Senior Member
 
Join Date: Mar 2009
Posts: 121
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts


This is a perfect example. Cav was on a Chinese made carbon clincher.





















My apologies for that. Just trying a little 'sensationalism' to stoke the fire. This was the start of a great thread. Need some lurking experts to chime in with what they know.

Seems though that a great many people just want to gush over their newly arrived Chinese hoops that cost relatively little.
Not as many people wanting to peel back the layers about what makes a carbon rim.
redoak is offline  
Old 02-04-12, 09:05 PM
  #36  
Senior Member
 
Join Date: Mar 2009
Posts: 121
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Bdop, elaborate on your unique position as an O.E. supplier. You have to wade through the sea of manufacturers and ferret out the good from the bad.

But...........as you described, it's difficult to witness first hand exactly how things are being produced. So what drives your decisions? A company's history, the real world performance of their previously made components? Do you get your hands on components and start cutting them up for a look see?

Once you become a buyer of said company do they roll back the curtains for little longer peek at how thing are actually made?
redoak is offline  
Old 02-04-12, 09:06 PM
  #37  
Dirt-riding heretic
 
DrPete's Avatar
 
Join Date: Aug 2005
Location: Gig Harbor, WA
Posts: 17,413

Bikes: Lynskey R230/Red, Blue Triad SL/Red, Cannondale Scalpel 3/X9

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Originally Posted by DropDeadFred
buy 'merican!
Yup.

__________________
"Unless he was racing there was no way he could match my speed."
DrPete is offline  
Old 02-04-12, 09:10 PM
  #38  
Dirt-riding heretic
 
DrPete's Avatar
 
Join Date: Aug 2005
Location: Gig Harbor, WA
Posts: 17,413

Bikes: Lynskey R230/Red, Blue Triad SL/Red, Cannondale Scalpel 3/X9

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Originally Posted by redoak
Seems though that a great many people just want to gush over their newly arrived Chinese hoops that cost relatively little.
Not as many people wanting to peel back the layers about what makes a carbon rim.
Because peeling back the layers would probably lead to the realization that you get what you pay for.
__________________
"Unless he was racing there was no way he could match my speed."
DrPete is offline  
Old 02-04-12, 09:18 PM
  #39  
Senior Member
 
abstractform20's Avatar
 
Join Date: Apr 2009
Posts: 2,884
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by DrPete
Because peeling back the layers would probably lead to the realization that you get what you pay for.
i once met a man with Chinarello. i picked it up. erf, that was a heavy bike. must have been around 20-22lbs. BUT ITS CARBON!
abstractform20 is offline  
Old 02-04-12, 09:25 PM
  #40  
Dirt-riding heretic
 
DrPete's Avatar
 
Join Date: Aug 2005
Location: Gig Harbor, WA
Posts: 17,413

Bikes: Lynskey R230/Red, Blue Triad SL/Red, Cannondale Scalpel 3/X9

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Originally Posted by abstractform20
i once met a man with Chinarello. i picked it up. erf, that was a heavy bike. must have been around 20-22lbs. BUT ITS CARBON!
It's almost like all carbon bikes, wheels, etc aren't created equal or something, and just because a rim is deep doesn't make it high-quality. Nah, can't be.
__________________
"Unless he was racing there was no way he could match my speed."
DrPete is offline  
Old 02-04-12, 09:37 PM
  #41  
Boyd Cycling owner
 
coachboyd's Avatar
 
Join Date: Mar 2011
Posts: 412
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 10 Post(s)
Likes: 0
Liked 3 Times in 1 Post
Originally Posted by redoak


This is a perfect example. Cav was on a Chinese made carbon clincher.
Umm, you do realize that is a Zipp rim.
But, any carbon rim impacted from the side would have folded. Rims are not meant to withstand lateral impact, only vertical. There is pretty strict standards to pass EN testing, but in a crash anything can happen. The rim in this picture did not collapse while sprinting, it was impacted laterally and snapped.
coachboyd is offline  
Old 02-04-12, 09:41 PM
  #42  
Senior Member
 
abstractform20's Avatar
 
Join Date: Apr 2009
Posts: 2,884
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by coachboyd
Umm, you do realize that is a Zipp rim.
But, any carbon rim impacted from the side would have folded. Rims are not meant to withstand lateral impact, only vertical. There is pretty strict standards to pass EN testing, but in a crash anything can happen. The rim in this picture did not collapse while sprinting, it was impacted laterally and snapped.
but if it were a steel wheel...

the only way to know if what youre saying is true, is for you to provide me (ill paying shipping) a free carbon (preferably clincher, but whatever works for you) wheelset. i will then test said wheelset for a few years and ship it back to you. finally, i will post a thread with the results.

*crosses fingers*
abstractform20 is offline  
Old 02-04-12, 09:44 PM
  #43  
Boyd Cycling owner
 
coachboyd's Avatar
 
Join Date: Mar 2011
Posts: 412
Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 10 Post(s)
Likes: 0
Liked 3 Times in 1 Post
There's an easier method, go to a triathlon and there will be a wheel company offering test rides. Lay the wheel sideways on the ground and jump on the rim. You'll see I'm right :-)
coachboyd is offline  
Old 02-04-12, 09:51 PM
  #44  
Dirt-riding heretic
 
DrPete's Avatar
 
Join Date: Aug 2005
Location: Gig Harbor, WA
Posts: 17,413

Bikes: Lynskey R230/Red, Blue Triad SL/Red, Cannondale Scalpel 3/X9

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 8 Times in 7 Posts
Originally Posted by coachboyd
There's an easier method, go to a triathlon and there will be a wheel company offering test rides. Lay the wheel sideways on the ground and jump on the rim. You'll see I'm right :-)
They won't mind at all--tell them it's for science.
__________________
"Unless he was racing there was no way he could match my speed."
DrPete is offline  
Old 02-04-12, 10:01 PM
  #45  
Senior Member
 
abstractform20's Avatar
 
Join Date: Apr 2009
Posts: 2,884
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by coachboyd
There's an easier method, go to a triathlon and there will be a wheel company offering test rides. Lay the wheel sideways on the ground and jump on the rim. You'll see I'm right :-)
you mean attend one of those weird sleeveless belly-jersey meetings? dont they piss themselves and AND use aerobars?

i dont know if i can do it. plus, i hear at one point they just run...like, they just ignore the bikes and run.
abstractform20 is offline  
Old 02-04-12, 10:50 PM
  #46  
Mr. Dopolina
Thread Starter
 
Bob Dopolina's Avatar
 
Join Date: May 2007
Location: Taiwan
Posts: 10,217

Bikes: KUUPAS, Simpson VR

Mentioned: 4 Post(s)
Tagged: 0 Thread(s)
Quoted: 149 Post(s)
Liked 117 Times in 41 Posts
Originally Posted by redoak
Bdop, elaborate on your unique position as an O.E. supplier. You have to wade through the sea of manufacturers and ferret out the good from the bad.

But...........as you described, it's difficult to witness first hand exactly how things are being produced. So what drives your decisions? A company's history, the real world performance of their previously made components? Do you get your hands on components and start cutting them up for a look see?

Once you become a buyer of said company do they roll back the curtains for little longer peek at how thing are actually made?
Actually it's a bit of a mix of all of the above.

It depends what I am looking for and for who. Typically a customer will give me a target spec and I will try to go find the closest match I can if we are talking about open mold products. If we are talking about opening our own molds (for a customer) then I will always go with a factory I know and trust and have worked with in some capacity in the past and whose capabilities best match up with my customer's needs.

For open mold products I'll start with suppliers I already know and trust and who we have already done paperwork with. This is just easier. I start by looking at the products they have to offer or I'll call them with a spec and see what they suggest. Next we move to drawings. If they don't have something that matches up with what I am looking for I have to look at opening a new vendor.

To open a new vendor I'll start by looking at product on offer through various industry sources. Then, if I find something that works I'll check out the company. Again, there are several ways to do that including talking to others withing the industry I know and seeing what experiences they have had, if any and basic web searches for consumer experiences, warranty recalls and other things I'd rather not share. No info is usually a bad sign.

If that looks good then a face to face meeting will follow. You can drink some tea, can hash out the spec a bit more, talk about the financials, logistics etc and get a sense of the kind of people you are thinking about working with. It's not always what they will tell you but what they won't tell you that can help fill in the blanks. It also gives the factory a chance to get to know you because they are doing the same thing.

If that all plays out next I'll arrange drawings. If those look promising and the math works I pass all that onto my customer. If they like what I've found it's on to samples and testing. This often means building up the parts and riding them myself or also having guys on my team ride them. The build process reveals a lot and riding adds more info. Sometims I'll do this before I make a recommendation, sometimes I've already done this and sometimes my customer wants to do this for themselves.

I almost always recommend that my customer take the samples themselves and make up their own mind instead of just taking my word for it.

In some cases we can cut things open and look inside but that can get quite expensive so it isn't always an option (esp if the projected order is small). In other cases we work with a factory that can do EN and destructive testing.

Some factories will give you a tour and show you what they are doing (which usually doesn't include products being made for other customers) and some will not. Sometimes it's like pulling teeth to get the factory to show you anything at all.

A lot of it is based on trust and relationships. There are some people I have known or worked with for more than a decade and others are new to me. This can dictate what I am shown, told or not shown or not told.

The amount of business you are doing with a vendor will also be a mitigating factor.

In the end there is always a risk and there will always be things you don't know. The trick is minimizing both as much as possible so that you can offer your customer the products they are looking for, at a price that works, from a vendor you trust and can work with.

I hope that answers your question.
__________________
BDop Cycling Company Ltd.: bdopcycling.com, facebook, instagram




Last edited by Bob Dopolina; 02-04-12 at 11:02 PM.
Bob Dopolina is offline  
Old 02-04-12, 11:17 PM
  #47  
Senior Member
 
Join Date: Mar 2009
Posts: 121
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
@ Coach
Yes;
I know it is a ZIPP
I know it was made in the good old U.S. of A.
I know Cav got up and rode the same wheel across the finish line.
I know it was last seen leaning against the wall in the ZIPP offices.
What else, what else??? I know that no wheel (even alloy) could take a diagonal hit and survive.

It was just a pic posted to spark the thread up again............
and it worked.

Last edited by redoak; 02-04-12 at 11:30 PM. Reason: spelling....as always!
redoak is offline  
Old 02-04-12, 11:22 PM
  #48  
Senior Member
 
Join Date: Mar 2009
Posts: 121
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by coachboyd
Umm, you do realize that is a Zipp rim.
But, any carbon rim impacted from the side would have folded. Rims are not meant to withstand lateral impact, only vertical. There is pretty strict standards to pass EN testing, but in a crash anything can happen. The rim in this picture did not collapse while sprinting, it was impacted laterally and snapped.
You mentioned the EN standard. My research indicated that the 'EN' standard is EU based. My calls to a few wheel companies in the U.S. taught me that NO 'EN' like standard exists in the U.S. That each co. here builds to their own in-house self determined standards.

So...........does ZIPP seek out EN testing and certification so they can sell in the EU with the EN standard of approval on their wheels?

Do you have EN certification on your wheels?
redoak is offline  
Old 02-04-12, 11:45 PM
  #49  
Senior Member
 
Join Date: Mar 2009
Posts: 121
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
@ Bdop
Good summary and yes it shed light on what I was asking.

So...............and believe me, this is NO 'bait and switch'..........I have read your opinions about manufacturers on the mainland.

What has soured your outlook for the mainland China companies / products?
I know the history of Taiwan and how it decided to be a supplier to the world decades back. How it strives to create professional, reliable relationships.

I know you have dabbled in sourcing from China. Was it shady business practices and a lack of business ethics? Was it promises to build a Mercedes level product but they delivered a Yugo? Did a mainland company ever try to out and out steel funds with NO intentions to ever build the product. Is the work ethic of a Chinese worker vastly different from a Taiwanese worker?

Last question. I can easily see why Chinese companies would be falling over each other to get on the Alibaba scam train. One customer, one theft, move on to the next sucker, rinse and repeat.
But...........why couldn't, why doesn't a Chinese manufacturer have the ability or desire to recognize that an ongoing relationship with an O.E. supplier could only benefit all parties. The relationship gets deeper and everyone grows their business.
redoak is offline  
Old 02-04-12, 11:47 PM
  #50  
Senior Member
 
Join Date: Oct 2011
Posts: 486
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by redoak


This is a perfect example. Cav was on a Chinese made carbon clincher.





















My apologies for that. Just trying a little 'sensationalism' to stoke the fire. This was the start of a great thread. Need some lurking experts to chime in with what they know.

Seems though that a great many people just want to gush over their newly arrived Chinese hoops that cost relatively little.
Not as many people wanting to peel back the layers about what makes a carbon rim.
your post is WRONG,that picture of cav is with ZIPPS not some Chinese wheels..might wanna check sources before u say something like that.
ruskko is offline  


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.