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Gash in aluminum rim

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Old 02-22-12, 07:04 AM
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Gash in aluminum rim

In a crash last weekend, my rear wheel sustained some damage from sliding across the pavement. The largest gash is about 1/32" deep and the width of the brake track. It extends radially outward on the brake track. It is not deep enough that I worry about the rim failing, but I can hear every time it reaches the brake pads when applying the rear brake. Does anybody know of a way to flatten this out so that it doesn't chew up my brake pads?

I have filed down a rim joint before, but doing that here would leave a dip in the rim surface rather than flattening it so the brake would have a surging feeling I think. I would prefer to keep the same rim and not to have to relace a new rim to the hub if possible. My only other option is just to keep it as is since I don't use the rear brake much anyway and it will still work when I need it. My main concern is excessive wear on the brake pads. Thanks for your help.
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Old 02-22-12, 07:06 AM
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pics?
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Old 02-22-12, 07:08 AM
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Get another wheel..
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Old 02-22-12, 07:09 AM
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Put a small amount of JB Weld in there and then file it down.
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Old 02-22-12, 07:12 AM
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Originally Posted by 10 Wheels
Get another wheel..
...or a new rim, and have the bike shop rebuild the wheel OR check the manufacturer for a warranty.
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Old 02-22-12, 07:26 AM
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emory cloth, take off any burrs and let natural rim wear do the rest.
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Old 02-22-12, 07:33 AM
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Originally Posted by RedLeg
...or a new rim, and have the bike shop rebuild the wheel OR check the manufacturer for a warranty.
It was a crash so no warranty there. I can rebuild the wheel myself, but I was hoping I wouldn't have to.

EDIT: Here's a picture:

Last edited by adclark; 02-22-12 at 07:47 AM.
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Old 02-22-12, 07:52 AM
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I would still check on the warranty. OR better yet, have your LBS check for you....you never know.

Easton for instance gave me a 30% discount on a front wheel that had three spokes blown off in a race due to a crash.
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Old 02-22-12, 11:51 AM
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Originally Posted by dnuzzomueller
emory cloth, take off any burrs and let natural rim wear do the rest.
And this one is the winner. I took it by the LBS that I trust due to the varying opinions here. They told me the pad will likely wear out faster, but it is safe to ride for now. They also suggested that I could smooth it out a bit and let the brake pad do the rest.
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Old 02-22-12, 12:18 PM
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i have almost the same gash except mine is two gashes instead of the 4 you show on the pic. my friend is a former shop mechanic, he took my wheel and resurfaced it. i dont know what he used but i know that my wheel doesnt make the scraping sound while braking like it did before it got resurfaced.
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Old 02-22-12, 12:29 PM
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What about filling it with epoxy or JB weld and the sanding it smooth? Won't do much for structural integrity but it will allow you to smooth out the area without having to remove much material.
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Old 02-22-12, 01:01 PM
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^ ditto, or replace the rim with the exact one.
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Old 02-22-12, 04:14 PM
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or do Aluminum brazing rod thing...
Dura Fix and resurface...
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Old 02-23-12, 12:51 AM
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As was said earlier...............emory cloth and forget about it. It won't damage the brake pad. The sound from the pad touching the gash will diminish really fast. The rim will be smooth and good to go.
If you can't wait for the pad to do it for you, Mavic Tech says to fill with epoxy and sand away the excess epoxy.
I'm speaking from experience.
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Old 03-06-12, 12:48 PM
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Awesome. I'm glad I found this thread. I was using a spare Ksyrium Elite on my commuter bike and had a run in with a taxi cab. The rim has a nice gouge in it and I was wondering what I could do to fix it. It's also got a small dent on the inside of the rim (non tire side).

I'll post some pics when I get home tonight....and then hopefully so "after" pics once I get it fixed.
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Old 03-06-12, 12:52 PM
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Small block of wood with fine grit sandpaper .... back & forth a few times in the direction of rotation, until there are no high spots .... good as new (almost).
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Old 03-06-12, 05:09 PM
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Old 03-06-12, 07:16 PM
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Save yer brake pads and sand that shiz down. Doesn't look structural from the photo.
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Old 03-08-12, 07:18 PM
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Well, I got some 150 grit sand paper and went to town on it. It's not perfect by far, but it doesn't give me the bucking broncho effect that was going on when it first happened. I'll let you know when, and if, the rim fails due to the impact. I'm hoping never, but maybe I'm naive.

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Old 03-09-12, 07:49 AM
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That dent makes it look toast IMHO. If that's a front wheel, I wouldn't chance it.
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Old 03-09-12, 07:58 AM
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I'd junk that wheel on either end of the bike.

Toast.
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Old 03-09-12, 09:01 AM
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Originally Posted by m015094
Well, I got some 150 grit sand paper and went to town on it. It's not perfect by far, but it doesn't give me the bucking broncho effect that was going on when it first happened. I'll let you know when, and if, the rim fails due to the impact. I'm hoping never, but maybe I'm naive.
Go for it. I bet it lasts a long time. Just check it regularly to see if it forms cracks.
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Old 03-09-12, 09:54 AM
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Originally Posted by novacoke
That dent makes it look toast IMHO. If that's a front wheel, I wouldn't chance it.
Smart.

Originally Posted by ahsposo
I'd junk that wheel on either end of the bike.

Toast.
Good common sense.

Originally Posted by Homebrew01
Go for it. I bet it lasts a long time. Just check it regularly to see if it forms cracks.
Are you familiar with Darwin's Theory?

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Old 04-05-13, 04:07 PM
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Originally Posted by Homebrew01
Go for it. I bet it lasts a long time. Just check it regularly to see if it forms cracks.
Well, it lasted about a year and 1,000 miles since I mainly used another set. But, ultimately the rim cracked, but not at the site of the dent, but about 120° from it.


So, I scrapped the wheel. I took out the spokes and it still took me a good 5 minutes of wailing on it before the rim broke.
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Old 04-05-13, 07:00 PM
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No wheel building job is easier than replacing a rim with the exact duplicate. You just tape the two rims together and move the spokes. No muss, no fuss. An easy job for the LBS if you don't know how to do it yourself. I say just do it.
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