Lightweight track wheelset, finally done!
#1
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Lightweight track wheelset, finally done!
I wanted to drag up my old thread, but the search turned up nothing.
It started when I realized my Phil Wood/deep V 36 hole wheelset is actually quite heavy:
This was no surprise, but I still wanted a lighter wheelset. No pre-built wheels, no bladed spokes, no funny straight pull spokes. Just a plain hand-made set.
So I started browsing and asking a lot of questions, especially on this forum,thanks to everyone for their advice and tips! And yes I mean you in particular mihlbach
This is what I built up, eventually:
Front is a Novatech superlight cartridge bearing road hub, 28 hole laced two cross to a Kinlin Niobium XR-200 using sapim Laser (2.0-1.5-2.0) spokes and aluminum nipples.
The rear is a beautifully custom-made Mack superlight low flange, single sided hub, 32 hole, laced to XR-200 using DT competition (2.0-1.8-2.0) spokes and brass nipples, drive side, three cross.
Non drive side again Sapim Lasers and alu nipples, laced two cross.
Total weight, without bolts, lockring and skewer for the front:
The idea was also to keep cost fairly low. The only item I splurged on was the Mack hub ( I had to wait 6 weeks before delivery, but that was well worth the wait!)
Total cost was 243 euros, not including the drive side spokes which I got through the shop I work at. That is about what I spent on the PW hubs alone! This is all excluding shipping costs which makes it a lot more expensive, but I like to think I didn't spend all that money :-)
That is well below any pre-built wheelset by major manufacturers (think Cane Creek, Mavic) barring maybe the Miche Primato set with the radial front. And they all weigh at least 2000+ grammes.
I know, weight isn't that much of an issue on the track, but along this journey the weenie bug bit me bad!
I also plan to use lightweight inner tubes and velo plugs for rim tape which would put this wheelset at
1900 grammes, including tires tubes, bolts, skewer, and cog and lockring!
The Deep V/PW set weighed 2886 grammes (with normal tubes and rim tape) Tires are the same on both sets, Schwalbe Ultremo's. No, not the dreaded R version :-)
The 32/28 spoke count should make this set streetworthy,as that is where it will be ridden, but I have yet to ride it.
Interestingly, during building, the Sapim Laser spokes didn't wind up one bit, where as the DT spokes, supposedly stiffer, gave me a harder time. I used Shimano anti-seize on the nipple threads and on the spoke/rim interface. It works great as a mild lubricant and I hope.... anti-seize between the alu nipples and the rim.
Time will tell!
It started when I realized my Phil Wood/deep V 36 hole wheelset is actually quite heavy:
This was no surprise, but I still wanted a lighter wheelset. No pre-built wheels, no bladed spokes, no funny straight pull spokes. Just a plain hand-made set.
So I started browsing and asking a lot of questions, especially on this forum,thanks to everyone for their advice and tips! And yes I mean you in particular mihlbach
This is what I built up, eventually:
Front is a Novatech superlight cartridge bearing road hub, 28 hole laced two cross to a Kinlin Niobium XR-200 using sapim Laser (2.0-1.5-2.0) spokes and aluminum nipples.
The rear is a beautifully custom-made Mack superlight low flange, single sided hub, 32 hole, laced to XR-200 using DT competition (2.0-1.8-2.0) spokes and brass nipples, drive side, three cross.
Non drive side again Sapim Lasers and alu nipples, laced two cross.
Total weight, without bolts, lockring and skewer for the front:
The idea was also to keep cost fairly low. The only item I splurged on was the Mack hub ( I had to wait 6 weeks before delivery, but that was well worth the wait!)
Total cost was 243 euros, not including the drive side spokes which I got through the shop I work at. That is about what I spent on the PW hubs alone! This is all excluding shipping costs which makes it a lot more expensive, but I like to think I didn't spend all that money :-)
That is well below any pre-built wheelset by major manufacturers (think Cane Creek, Mavic) barring maybe the Miche Primato set with the radial front. And they all weigh at least 2000+ grammes.
I know, weight isn't that much of an issue on the track, but along this journey the weenie bug bit me bad!
I also plan to use lightweight inner tubes and velo plugs for rim tape which would put this wheelset at
1900 grammes, including tires tubes, bolts, skewer, and cog and lockring!
The Deep V/PW set weighed 2886 grammes (with normal tubes and rim tape) Tires are the same on both sets, Schwalbe Ultremo's. No, not the dreaded R version :-)
The 32/28 spoke count should make this set streetworthy,as that is where it will be ridden, but I have yet to ride it.
Interestingly, during building, the Sapim Laser spokes didn't wind up one bit, where as the DT spokes, supposedly stiffer, gave me a harder time. I used Shimano anti-seize on the nipple threads and on the spoke/rim interface. It works great as a mild lubricant and I hope.... anti-seize between the alu nipples and the rim.
Time will tell!
Last edited by Batavus; 07-11-09 at 03:11 PM.
#2
out of shape
Join Date: Dec 2006
Location: va
Posts: 1,456
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
nice work. i'm sure they'll be plenty durable with regular maintenance. be sure to post some photos of them on the bike.
#3
Hip-star
Join Date: Jul 2007
Location: Calgary, Alberta, Canada
Posts: 629
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
Why go half and half with the spokes in the back? I think one nice thing about track wheels is that the rear is symmetrical for the most part. With road wheels, dishing, and different lacing patterns on the drive and non drive side this is lost and with it some of the charm of a nice rear track wheel.
#4
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Little dissappointed with the look, but I hand polished the Deep V's on the other wheelset for extra bling factor, so that is a major difference.
Just did a quick lap around the block. The bike doesn't feel faster in accelaration. but I am out of shape after two weeks without riding. They also feel more flexy, but that is to be expected with this lightweight rim versus a Deep V which I laced crow's foot to boot. Those are definately uberstiff wheels.
Think I'll pass final judgement after a long fast ride when I'm not babying the wheels.
#5
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
@jhaber:I know, it was a stupid idea, I probably gained nothing, maybe lost some grammes. If anything it made tensioning the rear more difficult, but i wanted at least 2.0-1.8-2.0 on the drive side with brass nipples. Then I got lost in thinking I could still save weight on the NDS by using Lasers and alu nipples.
It was an experiment, I guess. I don't think I have lost any strength because of it, though. I was counting grammes big time!
It was an experiment, I guess. I don't think I have lost any strength because of it, though. I was counting grammes big time!
#7
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Uhm yeah, that is kinda difficult as I don't have a scale that will take a complete bike. Will get back on that one.
#8
Senior Member
i was very weight weenie-ish myself when i built my bike up, so i kept a spreadsheet of each part as i acquired it. it's also helpful to anticipate future weight when getting new parts. also, my scale only goes up to 2.2kg!
#9
Senior Member
Join Date: May 2008
Location: Tokyo
Posts: 1,938
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Likes: 0
Liked 2 Times
in
2 Posts
You can use the old bathroom scales trick. weigh yourself, then yourself plus your bike, and subtract the difference.
I wonder what those wheels would look like stripped and polished?
That's a great weight to price ratio for those wheels, I always hear about people making wheelsets for less weight and cash than the big names, with their super tech.
I wonder what those wheels would look like stripped and polished?
That's a great weight to price ratio for those wheels, I always hear about people making wheelsets for less weight and cash than the big names, with their super tech.
#12
King of the Hipsters
Join Date: Jan 2005
Location: Bend, Oregon
Posts: 2,128
Bikes: Realm Cycles Custom
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 2 Times
in
2 Posts
I have given quite a bit of thought to wheels, over the years.
The lightest wheels I can design, and which will also carry my 235lbs reliably for a year or two, weigh 1592g and make use of Dura Ace hubs, Sapim CX-Ray spokes, alloy nipples and DT Swiss RR1 rims.
I just ordered the wheels for my new bike, and, given weight (mine) and weather (Oregon), wiser heads prevailed.
Phil low-flange hubs, DT aerolite (bladed) spokes (28 X 32), all brass nipples, and Velocity Aerohead non-machined rims for a total of 1722g.
$740 USD, assembled and delivered.
The lightest wheels I can design, and which will also carry my 235lbs reliably for a year or two, weigh 1592g and make use of Dura Ace hubs, Sapim CX-Ray spokes, alloy nipples and DT Swiss RR1 rims.
I just ordered the wheels for my new bike, and, given weight (mine) and weather (Oregon), wiser heads prevailed.
Phil low-flange hubs, DT aerolite (bladed) spokes (28 X 32), all brass nipples, and Velocity Aerohead non-machined rims for a total of 1722g.
$740 USD, assembled and delivered.
#13
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
The hub is zero dish, even in the single sided version, so I should have taken advantage and built a totally symmetric rear.
Bathroom scales, of course! Think I might have them somewhere.
Bathroom scales, of course! Think I might have them somewhere.
#14
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
I have given quite a bit of thought to wheels, over the years.
The lightest wheels I can design, and which will also carry my 235lbs reliably for a year or two, weigh 1592g and make use of Dura Ace hubs, Sapim CX-Ray spokes, alloy nipples and DT Swiss RR1 rims.
I just ordered the wheels for my new bike, and, given weight (mine) and weather (Oregon), wiser heads prevailed.
Phil low-flange hubs, DT aerolite (bladed) spokes (28 X 32), all brass nipples, and Velocity Aerohead non-machined rims for a total of 1722g.
$740 USD, assembled and delivered.
The lightest wheels I can design, and which will also carry my 235lbs reliably for a year or two, weigh 1592g and make use of Dura Ace hubs, Sapim CX-Ray spokes, alloy nipples and DT Swiss RR1 rims.
I just ordered the wheels for my new bike, and, given weight (mine) and weather (Oregon), wiser heads prevailed.
Phil low-flange hubs, DT aerolite (bladed) spokes (28 X 32), all brass nipples, and Velocity Aerohead non-machined rims for a total of 1722g.
$740 USD, assembled and delivered.
#15
Senior Member
Just did a quick lap around the block. The bike doesn't feel faster in accelaration. but I am out of shape after two weeks without riding. They also feel more flexy, but that is to be expected with this lightweight rim versus a Deep V which I laced crow's foot to boot. Those are definately uberstiff wheels.
Think I'll pass final judgement after a long fast ride when I'm not babying the wheels.
Think I'll pass final judgement after a long fast ride when I'm not babying the wheels.
Last edited by mihlbach; 07-12-09 at 11:00 AM.
#16
Senior Member
#17
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Can't wait to ride them on a serious weekend warrior ride! But alas, I am a fair weather rider !
I think they will be ok. They haven't held true very well after the trip around the block, so I guess I will be spending some more time trueing, stress relieving, trueing etc. I did build to quite a high final tension, at least by ear, probably not equal enough.
The Mack hub weighs 190 grammes with hardware, that is, bolts, washers and lockring. Exactly as stated by Mack, who is a super nice guy by the way. I even ordered spokes based on his tech sheet because i had to wait so long for the hub to arrive and, surprise, surprise, they were 100% correct!
Without hardware the hub weighs 145 grammes!
I think they will be ok. They haven't held true very well after the trip around the block, so I guess I will be spending some more time trueing, stress relieving, trueing etc. I did build to quite a high final tension, at least by ear, probably not equal enough.
The Mack hub weighs 190 grammes with hardware, that is, bolts, washers and lockring. Exactly as stated by Mack, who is a super nice guy by the way. I even ordered spokes based on his tech sheet because i had to wait so long for the hub to arrive and, surprise, surprise, they were 100% correct!
Without hardware the hub weighs 145 grammes!
#18
A little North of Hell
Join Date: Mar 2006
Posts: 4,892
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 71 Post(s)
Likes: 0
Liked 4 Times
in
4 Posts
your not so old thread.
https://www.bikeforums.net/showthread...ighlight=wheel
Last edited by Soil_Sampler; 07-13-09 at 06:41 AM.
#19
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Just found bathroom scales somewhere: 16.5 pounds total bike weight with pedals. Not bad.
The frame is an unpainted Fort alu 7005, generic carbon fork. Bars are Synchros Stratos with a fugly PRO stem which will be replaced with something nicer. I think the heaviest parts are the Campagnolo 151 BCD cranks plus original BB and the old LOOK pedals, which I find the most comfortable to use.
Seatpost is a custom titanium one with a litlle setback. I think I could get the weight down to 16 pounds without spending too much money, but the frame itself isn't exactly lightweight. The trade off is that it is exceptionally stiff.
The frame is an unpainted Fort alu 7005, generic carbon fork. Bars are Synchros Stratos with a fugly PRO stem which will be replaced with something nicer. I think the heaviest parts are the Campagnolo 151 BCD cranks plus original BB and the old LOOK pedals, which I find the most comfortable to use.
Seatpost is a custom titanium one with a litlle setback. I think I could get the weight down to 16 pounds without spending too much money, but the frame itself isn't exactly lightweight. The trade off is that it is exceptionally stiff.
#20
DRUNKDRIVER
Join Date: Aug 2008
Location: MKE, WI
Posts: 315
Bikes: Kilo TT custom
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
I've always wondered how people tension by tone when the spokes are brushing up against each other?
#21
King of the Hipsters
Join Date: Jan 2005
Location: Bend, Oregon
Posts: 2,128
Bikes: Realm Cycles Custom
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 2 Times
in
2 Posts
What a fascinating thread.
I have searched for info on these Mack hubs, and I found a detailed photo here:
https://www.velochamp.com/?p=354
I'd really like to see a detailed photo of a single fixed rear hub by Mack.
Since this hub has sealed bearings, I'd ride it in the rain.
For that matter, I'd ride loose ball hubs in the rain.
I remember mihlbach describing this wheel build some time past, and I didn't think it possible.
Thanks to Batavus for sharing, and thanks to mihlbach as well.
I have searched for info on these Mack hubs, and I found a detailed photo here:
https://www.velochamp.com/?p=354
I'd really like to see a detailed photo of a single fixed rear hub by Mack.
Since this hub has sealed bearings, I'd ride it in the rain.
For that matter, I'd ride loose ball hubs in the rain.
I remember mihlbach describing this wheel build some time past, and I didn't think it possible.
Thanks to Batavus for sharing, and thanks to mihlbach as well.
#22
Senior Member
Thread Starter
Join Date: Nov 2004
Location: Netherlands
Posts: 521
Bikes: Wabi Lightning, fixed 13.6 pounds. Cera steel road bike Campy veloce 9s
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
What a fascinating thread.
I have searched for info on these Mack hubs, and I found a detailed photo here:
https://www.velochamp.com/?p=354
I'd really like to see a detailed photo of a single fixed rear hub by Mack.
Since this hub has sealed bearings, I'd ride it in the rain.
For that matter, I'd ride loose ball hubs in the rain.
I remember mihlbach describing this wheel build some time past, and I didn't think it possible.
Thanks to Batavus for sharing, and thanks to mihlbach as well.
I have searched for info on these Mack hubs, and I found a detailed photo here:
https://www.velochamp.com/?p=354
I'd really like to see a detailed photo of a single fixed rear hub by Mack.
Since this hub has sealed bearings, I'd ride it in the rain.
For that matter, I'd ride loose ball hubs in the rain.
I remember mihlbach describing this wheel build some time past, and I didn't think it possible.
Thanks to Batavus for sharing, and thanks to mihlbach as well.
Here's my Mack hub:
Some pictures of high flange hubs Mack sent me (I still think high flange is prettier)
They're not even that expensive, at least not when you go for the regular (not superlight) version.
He does road hubs as well, both with Campagnolo and Shimano compatible freehub bodies. Contemplating those for my next lightweight road wheelset!
#24
Senior Member
Well, my build was with a formula hub, which adds about 100 gms to the rear and costs much less. But otherwise, yes, Batavus' build is along the lines of what I have been posting about for years...with wise component choices, you can build very good wheels for less than the cost of heavier (and often less aero) complete wheels.
#25
Senior Member