1972 Schwinn Varisty Build Thread
#1
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
1972 Schwinn Varisty & 1974 Schwinn Suburban Build Thread
I decided to start a thread that will serve as a chronological catalogue of events for my 1972 Scwinn Varsity 10-speed.
Purchase on 08/15/2011
I have always wanted a 70's Schwinn 10-speed, and I thought I would never find one in brown. Well, I did! So, I suppose this is considered a grail bike.
The bicycle was had for probably a little more than any of you would pay for a used bicycle of this type, but it was well worth it in my mind. And it was my size! Being 5'6/7" (depending who you ask), it is rather difficult to find bicycles for my... erm, stature. Ha. I have a few plans for this thing.
How it sits now:






This Varsity is in pretty good shape. Had a pro cyclist have a look at it today and he says it is a road-worthy machine.
There are a few things needing done this baby boomer. Here is an ongoing list (that I will update).
Repair List
- Fix issue with not being able to shift to 2nd or 3rd gears.
- Replace rear gear cable.
- Replace tires (front showing age by way of separation)
- Brake Shoes (Salmons)
Gear List
- 8mm wrench x2
- 10mm wrench x2
- 14mm wrench x2
- 15mm wrench x2
- Allen wrench set (metric)
- Lube (acquired 8/20/2011)
- Tire Levers (acquired 8/20/2011)
- Helmet (acquired 8/20/2011)
- Hand pump (acquired 8/20/2011)
- Spare tubes (Presta valves?)
- Pliers
- Work gloves
- Rust remover
- Repair Stand (DIY)
- Storage hook for wall (acquired 8/21/2011)
- Tool bag
- Head lamp (acquired 8/20/2011)
- Rear lamp (acquired 8/20/2011)
- Pedal cages
- New seat?
- Baby/sky blue perforated bar tape
- Baby/sky blue nipples (DIY?)
- Baby/sky blue seat (maybe)
- Fenders?
- Rear rack (wood)
As you can see, I am starting with NOTHING. If you have any additions that you think I should add to my list, please let me know! It is possible that I am forgetting something or simply just do not know what all I need.
Purchase on 08/15/2011
I have always wanted a 70's Schwinn 10-speed, and I thought I would never find one in brown. Well, I did! So, I suppose this is considered a grail bike.
The bicycle was had for probably a little more than any of you would pay for a used bicycle of this type, but it was well worth it in my mind. And it was my size! Being 5'6/7" (depending who you ask), it is rather difficult to find bicycles for my... erm, stature. Ha. I have a few plans for this thing.
How it sits now:






This Varsity is in pretty good shape. Had a pro cyclist have a look at it today and he says it is a road-worthy machine.
There are a few things needing done this baby boomer. Here is an ongoing list (that I will update).
Repair List
- Fix issue with not being able to shift to 2nd or 3rd gears.
- Replace rear gear cable.
- Replace tires (front showing age by way of separation)
- Brake Shoes (Salmons)
Gear List
- 8mm wrench x2
- 10mm wrench x2
- 14mm wrench x2
- 15mm wrench x2
- Allen wrench set (metric)
- Lube (acquired 8/20/2011)
- Tire Levers (acquired 8/20/2011)
- Helmet (acquired 8/20/2011)
- Hand pump (acquired 8/20/2011)
- Spare tubes (Presta valves?)
- Pliers
- Work gloves
- Rust remover
- Repair Stand (DIY)
- Storage hook for wall (acquired 8/21/2011)
- Tool bag
- Head lamp (acquired 8/20/2011)
- Rear lamp (acquired 8/20/2011)
- Pedal cages
- New seat?
- Baby/sky blue perforated bar tape
- Baby/sky blue nipples (DIY?)
- Baby/sky blue seat (maybe)
- Fenders?
- Rear rack (wood)
As you can see, I am starting with NOTHING. If you have any additions that you think I should add to my list, please let me know! It is possible that I am forgetting something or simply just do not know what all I need.
Last edited by uRabbit; 08-23-11 at 12:08 PM.
#2
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
#3
Ride heavy metal.
Joined: Sep 2009
Posts: 1,538
Likes: 2
From: Teenage Wasteland, USA
Bikes: '74 Raleigh LTD-3, '76 Motobecane Grand Jubile, '83 Fuji TSIII (customized commuter), '10 Mercier Kilo WT (fixed obsession), '83 Bianchi Alloro, '92 Bridgestone MB-1 (project), '83 Specialized Expedition (project), '79 Peugeot UO-8 (sold)
#5
Senior Member

Joined: Nov 2008
Posts: 3,921
Likes: 334
From: New York Metro Area
Bikes: ,77 kabuki DT, '76 & '81 Fuji Americas, '87 Simoncini, '91 Fuji Saratoga, '99 Bianchi Alfana1 Fuji Royale, '83 Miyata Pro
Regrease all the bearings...it's a snap on a Schwinn like this. The bottom bracket requires only everyday tools to work on...can't beat that! They are good for shorter rides and commutes, although people were known to have ridden them on cross country bike trips "back in the day". Good bike for commuting...dependable and indestructable. BTW, I have the same bike in a different color and size. Mine works great. I can actually get up some real speed on it, and I like the fact I don't have to worry about every little hole, bump, and imperfection in the road surface. These are the Sherman tanks of the bicycle world. They look pretty nice, also. As far as prices B.F. members would pay, don't fret over it. Some members have a sixth sense that borders on the supernatural when it comes to getting good deals. You never know, however, when you will stumble across an amazing deal ...when you least expect it.
#6
Senior Member


Joined: Jun 2010
Posts: 1,776
Likes: 51
From: Work in Asia, now based in Vienna, VA
Not to torture you, but this thread shows just how far a vintage Varsity can be dressed up. While most of us think of it as "lipstick on a pig", some pigs are very endearing. . .
https://www.bikeforums.net/showthread...arsity-is-cool
https://www.bikeforums.net/showthread...arsity-is-cool
__________________
1959 Hilton Wrigley Connoisseur (my favorite!)
1963 Hetchins Mountain King
1971 Gitane Tour de France (original owner)
* 1971 Gitane Super Corsa (crashed)
* rebuilt as upright cruiser
1971 Gitane Super Corsa #2 (sweet replacement)
1980 Ritchey Road Touring (The Grail Bike)
1982 Tom Ritchey Everest
(replacing stolen 1981 TR Everest custom)
1982 Tom Ritchey McKinley (touring pickup truck)
1985 ALAN Record (Glued & Screwed. A gift.)
1959 Hilton Wrigley Connoisseur (my favorite!)
1963 Hetchins Mountain King
1971 Gitane Tour de France (original owner)
* 1971 Gitane Super Corsa (crashed)
* rebuilt as upright cruiser
1971 Gitane Super Corsa #2 (sweet replacement)
1980 Ritchey Road Touring (The Grail Bike)
1982 Tom Ritchey Everest
(replacing stolen 1981 TR Everest custom)
1982 Tom Ritchey McKinley (touring pickup truck)
1985 ALAN Record (Glued & Screwed. A gift.)
#7
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
Not to torture you, but this thread shows just how far a vintage Varsity can be dressed up. While most of us think of it as "lipstick on a pig", some pigs are very endearing. . .
https://www.bikeforums.net/showthread...arsity-is-cool
https://www.bikeforums.net/showthread...arsity-is-cool
Regrease all the bearings...it's a snap on a Schwinn like this. The bottom bracket requires only everyday tools to work on...can't beat that! They are good for shorter rides and commutes, although people were known to have ridden them on cross country bike trips "back in the day". Good bike for commuting...dependable and indestructable. BTW, I have the same bike in a different color and size. Mine works great. I can actually get up some real speed on it, and I like the fact I don't have to worry about every little hole, bump, and imperfection in the road surface. These are the Sherman tanks of the bicycle world. They look pretty nice, also. As far as prices B.F. members would pay, don't fret over it. Some members have a sixth sense that borders on the supernatural when it comes to getting good deals. You never know, however, when you will stumble across an amazing deal ...when you least expect it.
I want to be able to do a complete go-through, as the cheapest tune-up I have found here that is complete, is $80.
Last edited by uRabbit; 08-21-11 at 09:00 AM.
#8
Senior Member
Joined: Jul 2006
Posts: 597
Likes: 18
From: Milwaukee
Bikes: Fred cycles
Also, disassemble (as possible) & clean & lube the brake pivots, derailleur pivots & wheels, control levers, cables.
(Edit) - Good idea to do the pedals too. Cup and cone, like the hubs.
It'll go, stop, and turn like new
Last edited by duffer1960; 08-21-11 at 10:44 AM.
#11
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
I have a LOT of learning to do, but with going to school and working, having a six month old that acts like a nine month old, what else am I gonna do besides read about and work on my bicycle? All the time in the world.
#12
Senior Member
Joined: Aug 2011
Posts: 338
Likes: 1
From: RTP Area, NC
Bikes: Somebody stole them all... I walk now.
Good luck with the build. One of the easier bikes I have worked on. Only trouble I had was getting a shifter cable I had to cut because of rust, they use a different end than is standard nowadays. My daughter's '72 below. She loves it because of the color and could care less about it's pedigree.
#13
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
As you may have noticed, the title of the OP has changed. And much to our excitement. Today, we scored a great deal on a bicycle for my wife - a 1974 Schwinn Suburban in green colour, with a 10-speed! I have never seen a 10-speed Suburban, so we were quite excited to nab this one. Also, I am pretty jealous, because we got this one for $50 less than we got mine, and it is in better shape, mechanically!




We also picked up two wall-hanging bicycle hooks today, off Craigslist, for $20. Woot!
Also picked up a cleaner that we will use on the paint and non-mechanical metals.

Please don't mind the mess. We are in the process of clearing some things out. But we spent this weekend on bicycle stuff.
Upcoming Purchases
Helmet for wifey
Kid carriage trailer
Helmet for six-month old (are these available?)
Tune up my bicycle
Tool set
Repair stand (DIY most likely)
We also picked up two wall-hanging bicycle hooks today, off Craigslist, for $20. Woot!
Also picked up a cleaner that we will use on the paint and non-mechanical metals.
Please don't mind the mess. We are in the process of clearing some things out. But we spent this weekend on bicycle stuff.

Upcoming Purchases
Helmet for wifey
Kid carriage trailer
Helmet for six-month old (are these available?)
Tune up my bicycle
Tool set
Repair stand (DIY most likely)
Last edited by uRabbit; 08-21-11 at 06:45 PM.
#14
Banned
Joined: May 2009
Posts: 2,078
Likes: 6
I think the paint just needs any good brand of mildly abrasive automotive wax. Rub it in good and you will polish away the dull outer layer.
I have two cone wrenches in which each end has two sizes. I forget who makes them but you have 13-16mm on one wrench.
I have two cone wrenches in which each end has two sizes. I forget who makes them but you have 13-16mm on one wrench.
#15
feros ferio

Joined: Jul 2000
Posts: 22,417
Likes: 1,883
From: www.ci.encinitas.ca.us
Bikes: 1959 Capo Modell Campagnolo; 1960 Capo Sieger (2); 1962 Carlton Franco Suisse; 1970 Peugeot UO-8; 1982 Bianchi Campione d'Italia; 1988 Schwinn Project KOM-10;
I would replace the brake pads w/ KoolStop salmons and, budget permitting, the rims w/ aluminum. That will give you a bike that actually accelerates and decelerates. Those heavy steel rims are the Varsity's worst feature.
I made a few other mods, including a 6-speed freewheel (plenty of room if you delete the pie plate), downtube shifters (shim required), and toeclips (slight pedal mod. required).
I made a few other mods, including a 6-speed freewheel (plenty of room if you delete the pie plate), downtube shifters (shim required), and toeclips (slight pedal mod. required).
__________________
"Far and away the best prize that life offers is the chance to work hard at work worth doing." --Theodore Roosevelt
Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
Carlton: 1962 Franco Suisse, S/N K7911
Peugeot: 1970 UO-8, S/N 0010468
Bianchi: 1982 Campione d'Italia, S/N 1.M9914
Schwinn: 1988 Project KOM-10, S/N F804069
"Far and away the best prize that life offers is the chance to work hard at work worth doing." --Theodore Roosevelt
Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
Carlton: 1962 Franco Suisse, S/N K7911
Peugeot: 1970 UO-8, S/N 0010468
Bianchi: 1982 Campione d'Italia, S/N 1.M9914
Schwinn: 1988 Project KOM-10, S/N F804069
#17
Bicycle Repairman

Joined: Sep 2010
Posts: 687
Likes: 37
From: The Land of Three Mile Island
Bikes: Many
#18
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
I don't think I will be replacing the wheels. Brake shoes, maybe. Definitely in time, probably soon. The current ones are pretty good. Need to be tightened though, I think. Will the Salmons work in my sidepulls?
kingsting - As long as it's what YOU like.
kingsting - As long as it's what YOU like.
#19
Senior Member
Joined: May 2009
Posts: 87
Likes: 0
From: Atlanta
Bikes: Schwinn, Specialized, Motiv,Giant
You are going to really enjoy these bikes...I grew up on a 70's Varsity (red) and a collegiate (gold).
Spend the money on the brake pads and the tires-tubes-rim tape. Getting an extra set of aluminum rims later is a good Idea.
I rode the red varsity into the side of an all brick house at about 10 mile an hour. Did not even phase the bike or the steel rims!
Good Luck & Enjoy !
Spend the money on the brake pads and the tires-tubes-rim tape. Getting an extra set of aluminum rims later is a good Idea.
I rode the red varsity into the side of an all brick house at about 10 mile an hour. Did not even phase the bike or the steel rims!
Good Luck & Enjoy !
#20
Bicycle Repairman

Joined: Sep 2010
Posts: 687
Likes: 37
From: The Land of Three Mile Island
Bikes: Many
You can still find inexpensive donor bikes for quality alloy wheels at yard sales and flea markets. 27" or 700's will work.
It's all about having fun...
#21
Hogosha Sekai

Joined: Jun 2011
Posts: 6,674
Likes: 26
From: STS
Bikes: Leader 725, Centurion Turbo, Scwhinn Peloton, Schwinn Premis, GT Tequesta, Bridgestone CB-2,72' Centurion Lemans, 72 Raleigh Competition
Figured I'd drop by your build thread and see how you've been progressing I probably won't ever understand your fascination with that rootbeer brown, but I love the green on that suburban, I think my 67 racer deluxe is the same green (not surprising similar era schwinns). Looks like everythings coming great, get your hooks mounted right side up yet?
#22
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
Haha root beer brown? Gross, I hate root beer! You'll like it when I paint the nipples, and get brake and gear housings, and retape the bars, all in sky/baby blue.
You willbe happy to hear that I cannot find touch-up paint in my brown. Ha.
Nope - I said screw it for last night on those hooks. Haha. I am having to screw them in by hand - no power drill. Haha!
That green sure is nice. It's sad though - it's got whitish paint flecks on it. Looks like someone painted their garage with a sprayer and left their bicycle in there. Ha
My rear LED lamp keeps rotating downward (stays tight to post though). The nut that the screw screws into will not tighten. Instead, it spins with the screw. On the lamp that I put on my wife's bicycle, the plastic housing that the nut goes into, holds the nut in place. Not so with mine. Any ideas?
You willbe happy to hear that I cannot find touch-up paint in my brown. Ha.Nope - I said screw it for last night on those hooks. Haha. I am having to screw them in by hand - no power drill. Haha!
That green sure is nice. It's sad though - it's got whitish paint flecks on it. Looks like someone painted their garage with a sprayer and left their bicycle in there. Ha
My rear LED lamp keeps rotating downward (stays tight to post though). The nut that the screw screws into will not tighten. Instead, it spins with the screw. On the lamp that I put on my wife's bicycle, the plastic housing that the nut goes into, holds the nut in place. Not so with mine. Any ideas?
Last edited by uRabbit; 08-23-11 at 12:38 PM.
#23
Hogosha Sekai

Joined: Jun 2011
Posts: 6,674
Likes: 26
From: STS
Bikes: Leader 725, Centurion Turbo, Scwhinn Peloton, Schwinn Premis, GT Tequesta, Bridgestone CB-2,72' Centurion Lemans, 72 Raleigh Competition
Oh that sucks! I was thinking for a moment it might be the issue I'm having with the racer, but I don't think the suburbans had white hand painted accents on it's green (LoL try tracking down a paint pen to match the white so you can clear coat the whole damn thing and preserve it if you want a headache). I'd really get those hooks switched over, it looks like those guard plates are meant to protect the wall from the wheel but yeah I don't blame you if you don't have any power drills etc.
#24
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
RaleighSport, the hooks aren't holding the bicycles right now.
I'm switching them tonight when I am off work.
Any ideas on that LED lamp?
Also, which Salmons should I get for my side-pulls both front and rear?
I'm switching them tonight when I am off work.Any ideas on that LED lamp?
Also, which Salmons should I get for my side-pulls both front and rear?
#25
Thread Starter
Senior Member
Joined: Apr 2011
Posts: 397
Likes: 0
From: Seattle, WA
Still wondering about those Salmons...
I mounted the storage hooks last night with the mollies, but they ripped right out of the wall. Only have one other place I could put them, that actually has studs to drill into, but the bicycles' handlebars and seats would be protruding into traffic space. So we are going to try to clear out some closet space this weekend. While the wife is a stay-at-home mom, she hardly gets any sleep, so she never has energy. Hasn't even been able to do yoga or run in about a month... Our baby is quite the sleep thief...
Anyways, here is what is in my Amazon shopping cart currently:
- 2x Kryptonite U-Locks w/ 4' cables - $29.53 each
- 4x Sunlite tubes $6.01 each (for spares)
- 1x Park Tool CBW-1 $5.86
- 1x Park Tool CBW-4 $5.76
- 1x Park Tool DCW-2 $5.02
- 1x Park Tool DCW-1 $7.02
- 1x Park Tool SK-1 $75 (for some stupid reason, this kit only comes with 1x of the aforementioned wrenches, hence having to order 1x more of each)
Total: $181.76
Most of them have free shipping.
Other than these items, we still need to find a matte black helmet for my wife, a kid trailer, and I need to build a repair stand. So we are looking at at least another $150 after getting what is currently in the Amazon cart. Haha. Who ever said this hobby was cheap?
For the LED lamps that are a bit loose, I found a solution. My brother was throwing out the rubber wrapping that went on his raft oar, so I took that. I'll cut it up into pieces of corresponding sizes for the lamps' clamps. Should work. Hoping so.
I mounted the storage hooks last night with the mollies, but they ripped right out of the wall. Only have one other place I could put them, that actually has studs to drill into, but the bicycles' handlebars and seats would be protruding into traffic space. So we are going to try to clear out some closet space this weekend. While the wife is a stay-at-home mom, she hardly gets any sleep, so she never has energy. Hasn't even been able to do yoga or run in about a month... Our baby is quite the sleep thief...
Anyways, here is what is in my Amazon shopping cart currently:
- 2x Kryptonite U-Locks w/ 4' cables - $29.53 each
- 4x Sunlite tubes $6.01 each (for spares)
- 1x Park Tool CBW-1 $5.86
- 1x Park Tool CBW-4 $5.76
- 1x Park Tool DCW-2 $5.02
- 1x Park Tool DCW-1 $7.02
- 1x Park Tool SK-1 $75 (for some stupid reason, this kit only comes with 1x of the aforementioned wrenches, hence having to order 1x more of each)
Total: $181.76
Most of them have free shipping.
Other than these items, we still need to find a matte black helmet for my wife, a kid trailer, and I need to build a repair stand. So we are looking at at least another $150 after getting what is currently in the Amazon cart. Haha. Who ever said this hobby was cheap?

For the LED lamps that are a bit loose, I found a solution. My brother was throwing out the rubber wrapping that went on his raft oar, so I took that. I'll cut it up into pieces of corresponding sizes for the lamps' clamps. Should work. Hoping so.







