Go Back  Bike Forums > Bike Forums > Framebuilders
Reload this Page >

fillet brazing

Search
Notices
Framebuilders Thinking about a custom frame? Lugged vs Fillet Brazed. Different Frame materials? Newvex or Pacenti Lugs? why get a custom Road, Mountain, or Track Frame? Got a question about framebuilding? Lets discuss framebuilding at it's finest.

fillet brazing

Thread Tools
 
Search this Thread
 
Old 02-16-07 | 08:13 PM
  #1  
Thread Starter
Banned.
 
Joined: Jan 2007
Posts: 7
Likes: 0
From: bc
fillet brazing

does anyone know any sites that can show me the process at all or even how to do it? i may be trying to build a frame with my neighbor with a kit. thanks.
iVAG is offline  
Reply
Old 02-16-07 | 09:37 PM
  #2  
Scooper's Avatar
Decrepit Member
 
Joined: Aug 2005
Posts: 10,488
Likes: 94
From: Santa Rosa, California

Bikes: Waterford 953 RS-22, several Paramounts

Try HERE. In Section 1, The Principles of Joint Design, go to "Designing to Distribute Stress".
__________________
- Stan

my bikes

Science doesn't care what you believe.
Scooper is offline  
Reply
Old 02-18-07 | 09:30 AM
  #3  
Member
 
Joined: Feb 2006
Posts: 37
Likes: 0
This site shows some examples of fillet brazing https://www.bikewebsite.com/weldsetup.htm
Note if you do not have an oxy-actelylene rig you can use MAPP gas-air torch.

Mark Stonich has some good information at this site https://mnhpva.org/tech/brazing.html

He also has some pictures of practice fillet type brazes on this website. Try searching this forum.
Greg Fox is offline  
Reply
Old 02-18-07 | 10:06 PM
  #4  
Senior Member
20 Anniversary
 
Joined: Aug 2005
Posts: 801
Likes: 29
From: Minneapolis, MN
Originally Posted by Greg Fox
Mark Stonich has some good information at this site https://mnhpva.org/tech/brazing.html
I don't braze this way any more. I just haven't had time to document what I've learned since. The old way isn't bad, just not the best.

The new method would be difficult to describe, but much easier to use. Almost foolproof. Wish I wasn't so busy.
Mark Stonich
MnHPVA Guy is offline  
Reply
Old 02-18-07 | 10:41 PM
  #5  
Banned
 
Joined: Aug 2005
Posts: 5,115
Likes: 4
If you want to see it, you can buy the Paternek video on how to braze a frame. He does it with standard materials, though there are better materials, that are easier. A cheaper tape is his stem and rack tape which has a lot of brazing in it, though if you are building a frame...
NoReg is offline  
Reply
Old 02-20-07 | 09:30 AM
  #6  
Junior Member
 
Joined: Jan 2007
Posts: 6
Likes: 0
Originally Posted by MnHPVA Guy
I don't braze this way any more. I just haven't had time to document what I've learned since. The old way isn't bad, just not the best.

The new method would be difficult to describe, but much easier to use. Almost foolproof. Wish I wasn't so busy.
Mark Stonich
If you happen to get any time to explain the process more let us all know, Im having trouble building up a thick enough joint. I know everyone would appreciate it.
I tried using MAPP gas on some tubes the other day just practicing it and the brass wouldnt melt. Any suggestions.
Andy
crosley623 is offline  
Reply
Old 02-23-07 | 11:01 AM
  #7  
Junior Member
 
Joined: Dec 2005
Posts: 11
Likes: 0
Maybe I can give you some help. I've been using Gasflux rod and flux for about a year. A good product, ordered mine direct from them but henry james also sells the line. Dealing with Gasflux direct is easy just call them up. I've used MAPP for 10 years for fillet brazing and some welding. It is just a bit cooler so use more gas to get a hot enough flame and the 1/16" rod will flow great.

Tom Porter
tom porter is offline  
Reply
Old 02-23-07 | 07:51 PM
  #8  
Member
 
Joined: Feb 2006
Posts: 37
Likes: 0
It's a big help if you have something to reflect some of the heat back into the joint you are trying to braze. I have been using a 1 gallon paint can that I cut apart. velonomad has said he uses stainless steel flashing. Aluminum flashing will not work (you burn holes in it). Fire brick or ceramic wool are also used.
Greg Fox is offline  
Reply
Old 02-24-07 | 09:05 PM
  #9  
Senior Member
 
Joined: Nov 2005
Posts: 62
Likes: 0
Originally Posted by iVAG
does anyone know any sites that can show me the process at all or even how to do it? i may be trying to build a frame with my neighbor with a kit. thanks.
A hard road to hoe - and not recommended at all. Sign-up for a class at your local community college. Unlike credited courses, many instructors let the students decide how much, on what equipment. If the 'teach' knows his stuff, you'll be gluing tubes with respectable results after the first night - the remainder is practice. And if you don't screw around, you can easily have a frame or two built after all said and done.

Last edited by PuttPutt; 03-02-07 at 09:14 AM.
PuttPutt is offline  
Reply
Old 02-26-07 | 04:02 AM
  #10  
Banned
 
Joined: Aug 2005
Posts: 5,115
Likes: 4
There is an interesting thread on the other forum where there is a guy doing a course and they asked him how the master had him practice the brazing. The drill was building little stalagmites of brass on top of the tube. The idea being that if you could get it bonded to the tube to start, and could get it building up without it slumping then you were learning placement and heat control. Sounds good to me.
NoReg is offline  
Reply
Old 02-26-07 | 09:52 AM
  #11  
Senior Member
 
Joined: Nov 2005
Posts: 62
Likes: 0
We start the students with single passes down the middle of flat stock, usually 16ga. This lets them focus on wetting and bead formation, without worring about burning the parent metal. Next comes butt joints, followed by lap joints, "T's" then Vertical "T's". Each successive joint, represents increased difficulity in heating both pieces uniformly. Tubing is last.

Last edited by PuttPutt; 03-02-07 at 09:11 AM.
PuttPutt is offline  
Reply

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.