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My Mountain Bike Conversion!

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Old 04-14-14, 06:39 AM
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My Mountain Bike Conversion!

Hey everyone, thought I would create a thread on my hopeful conversion of a 1991 Kona Hahanna mountain bike - bought for £45. So enjoy the ride and as always, help along the way would be much appreciated for a novice like me .

First off, heres the original frame and forks that I have bought, in reasonable condition - some rust and corrosion but overall, not bad for 24 years of age.

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Old 04-14-14, 06:44 AM
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Okay, so after removing all of the little parts that were still attached and stripping it back to the bare bone, I decided to use some paint stripper to try and remove the paint as I was wanting to re-spray it regardless. See attached photo for the mess that was to come:



To remove paint I used a mixture of Nitromors and a gel based solution which was terrible and did nothing. Nitromors was more effective of the two, but still did not perform very well.
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Old 04-14-14, 11:19 AM
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I had my frame sandblasted for $50 CDN. Use a small piece of tape to cover drain holes. I also used some foam stuffed snuggly into the BB to keep as much sand out of the frame as possible. Way more effective then trying to strip a frame with chemical.
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Old 04-14-14, 12:50 PM
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Originally Posted by LuckySailor
I had my frame sandblasted for $50 CDN. Use a small piece of tape to cover drain holes. I also used some foam stuffed snuggly into the BB to keep as much sand out of the frame as possible. Way more effective then trying to strip a frame with chemical.
Yea I was thinking that, and so I thought i would fork out the £50 to get it professionally sand blasted, absolutely love the result and it looks so sharp. See images below for the finish, went with the forks to be black with a 'pringle' texture and the frame to be a blue... Whats everyone's thoughts on it?



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Old 04-15-14, 08:31 AM
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Headset came through the mail today, can anyone recommend me some grease for it? Can I use automotive grease? Thanks
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Old 04-15-14, 09:40 AM
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Boat trailer wheel bearing grease. Water resistant, stays put, intended for much higher loads and speeds than ever encountered on a bicycle.
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Old 04-15-14, 11:21 AM
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so far so good. So what components you going with? And remember, you can't use too much grease!
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Old 04-15-14, 01:05 PM
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Originally Posted by nfmisso
Boat trailer wheel bearing grease. Water resistant, stays put, intended for much higher loads and speeds than ever encountered on a bicycle.
Local shop diddnt have any of that where I live unfortunately, so instead i went with Lithium Grease - supposedly good temperature resistance and usability + it was cheap
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Old 04-15-14, 01:07 PM
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Originally Posted by LuckySailor
so far so good. So what components you going with? And remember, you can't use too much grease!
I have only bought the headset so far and I went with a Modus 1 1/8 threaded headset, partly because im on a limited budget but also because it had good reviews, as for the grease, ive installed the headset and yep, I lathered it in grease to ensure all was good! I'll post some pictures of the bike with the headset installed in a minute
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Old 04-15-14, 01:11 PM
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Here are a few pics of the headset installed and the forks inserted:





What does everyone think?, also in regards to the headset lock nut, how tight should it be? Thanks!
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