Alternative steerer tube cutting guide
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Alternative steerer tube cutting guide
The cheapest available option is the sub $20 Nashbar guide and the next one up is the Park Tools guide at around $40.
Instead of hacking up an old stem as recommended by others, use a hose clamp instead.
Instead of hacking up an old stem as recommended by others, use a hose clamp instead.

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That's not exactly a new concept. Using a hose clamp as a cutting guide for steerers has been a common recommendation for decades.
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Rgr, I didn't think I had invented this method. I simply couldn't find any information on alternatives, mods please delete if this is redundant.
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To each his own but how did you keep the bike from swaying back and forth or the whole stand from moving as you cut? Or was that not a problem?
Spending $20 on the Nashbar tool was worth it to me.

-Tim-
Spending $20 on the Nashbar tool was worth it to me.

-Tim-
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Use a tubing cutter. You get a square cut everytime. No need stand also. Just need to finish the end a little bit.
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To each his own but how did you keep the bike from swaying back and forth or the whole stand from moving as you cut? Or was that not a problem?
Last edited by HillRider; 05-21-17 at 06:41 PM.
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I have no idea how the whole tubing cutter idea got started and took hold. For over a century everyone was successfully cutting forks with a hacksaw, and dressing the edge with a file.
I suspect that once forks went threadless, it created the possibility of getting "smart". This is also because external stems don't have an issue with the big burr created when cut edge is rolled inward.
However "smart" folks who don't like primitive tools like hacksaws continue to outsmart themselves, and we already have had a few threads about CF steerers damaged when cut with fancy tools.
I suspect that once forks went threadless, it created the possibility of getting "smart". This is also because external stems don't have an issue with the big burr created when cut edge is rolled inward.
However "smart" folks who don't like primitive tools like hacksaws continue to outsmart themselves, and we already have had a few threads about CF steerers damaged when cut with fancy tools.
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Regards, Ben
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https://www.homedepot.ca/en/home/cat...sc&pageSize=96
Why not just simple tubing cutter. I use it on all my metal steering tubes. Actually, I never had a carbon steering tube so I know nothing aboot them, eh.
Why not just simple tubing cutter. I use it on all my metal steering tubes. Actually, I never had a carbon steering tube so I know nothing aboot them, eh.
Last edited by Phloom; 05-21-17 at 11:25 PM.
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Some are only made to cut copper, and will quickly blunt or break on steel. Others have no problem with any bicycle-grade steel.
And yeah, I have one of each...
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My scope isn't limited to bicycles. I'd cut any number of tubes before I cut my first steerer tube.
To me it was a tube first and foremost, and a steerer after that. So I used what I generally use to cut tubes.
A slight advantage IMO is that with a tube cutter you can be very lax about clamping the fork, and still get a nicely perpendicular cut. I wouldn't like trying to hacksaw a tube with precision w/o the ability to clamp it well.
I wouldn't buy a pipe cutter specifically for cutting steerer tubes. If a hacksaw is what's available, that's what I'll use. But when I have both, I'll reach for the cutter.
Tube cutters might not let you get away from the file entirely either.
There's usually a bit of a raised ridge outwards too that can interfere with fitting the top headset race and/or the stem.
And the internal burr makes inserting the starnut a little harder.
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The hose clamp was $0.98 each, I bought two of them (one for the guide and the other to keep the fork in place).
The bike is equipped with disc brakes and internally routed through the fork, I was lazy to remove it. I had someone lend a hand with securing the bike while I used a normal fine hacksaw to cut away. The cut was straight and clean using the clamp, I just added a bevel to the OD and ID with a diamond file.
It took about 5 minutes and overall cost (if I were to buy the saw, clamps, and diamond files) would be below $15.
The bike is equipped with disc brakes and internally routed through the fork, I was lazy to remove it. I had someone lend a hand with securing the bike while I used a normal fine hacksaw to cut away. The cut was straight and clean using the clamp, I just added a bevel to the OD and ID with a diamond file.
It took about 5 minutes and overall cost (if I were to buy the saw, clamps, and diamond files) would be below $15.
#16
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I know it's professional to have a perfect right-angled cut, but really, is it essential on threadless steerers? I mean, so long as the steerer is cut to ensure the top cap still has space under it when tightened, does it have to be perfect? I am thinking not.
Also, if you do use a hacksaw, make sure it is the best quality you can afford. The stiffer the frame, the tighter you can tension the blade, so it stays straight on the cut. Then with CF, as high a number of teeth in the blade as you can find.
Plumber's pipe cutters aren't much use. They are suited to copper pipe which has a thinner wall than a steel or aluminium steerer. They are, however, good for marking around the circumference for a hacksaw cut.
Also, if you do use a hacksaw, make sure it is the best quality you can afford. The stiffer the frame, the tighter you can tension the blade, so it stays straight on the cut. Then with CF, as high a number of teeth in the blade as you can find.
Plumber's pipe cutters aren't much use. They are suited to copper pipe which has a thinner wall than a steel or aluminium steerer. They are, however, good for marking around the circumference for a hacksaw cut.
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I know it's professional to have a perfect right-angled cut, but really, is it essential on threadless steerers? I mean, so long as the steerer is cut to ensure the top cap still has space under it when tightened, does it have to be perfect? I am thinking not.
Also, if you do use a hacksaw, make sure it is the best quality you can afford. The stiffer the frame, the tighter you can tension the blade, so it stays straight on the cut. Then with CF, as high a number of teeth in the blade as you can find.
Plumber's pipe cutters aren't much use. They are suited to copper pipe which has a thinner wall than a steel or aluminium steerer. They are, however, good for marking around the circumference for a hacksaw cut.
Also, if you do use a hacksaw, make sure it is the best quality you can afford. The stiffer the frame, the tighter you can tension the blade, so it stays straight on the cut. Then with CF, as high a number of teeth in the blade as you can find.
Plumber's pipe cutters aren't much use. They are suited to copper pipe which has a thinner wall than a steel or aluminium steerer. They are, however, good for marking around the circumference for a hacksaw cut.

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A perfect right angle cut steerer is not essential but that is what I aim for to the extent that it is possible. I hit 50.3 MPH on my road bike this weekend. The correct cutting tool and a $15 guide doesn't seem like much to me.
Probably more important than a perfect right angle is to cut it smoothly so that stress risers don't develop (steel and aluminum) and to ensure that carbon doesn't splinter and start cracking. Smoothing out burrs and rough edges also helps.
Probably more important than a perfect right angle is to cut it smoothly so that stress risers don't develop (steel and aluminum) and to ensure that carbon doesn't splinter and start cracking. Smoothing out burrs and rough edges also helps.
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I just drilled a hole in a block of wood, split it and then clamped it on the tube. I think eye-balling would be fine as well if you're reasonably coordinated.
#20
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Last edited by SquidPuppet; 05-22-17 at 09:53 AM.
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You guys are nuts. I cut my steerers freehand with a hacksaw and file it relatively flat. There is absolutely no reason for it to be perfectly flat, provided the high spots don't interfere with the stem cap and headset adjustment. There is NO danger from having an imperfect steerer tube cut on a threadless headset.
Seriously, stop thinking, go freaking ride.
Seriously, stop thinking, go freaking ride.
#23
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Rowan said a plumber's PIPE cutter wouldn't do the job. It will.
A plumber's PIPE cutter isn't for thin walled copper only. Sometimes plumbers have to cut large diameter thick wall cast iron pipe and other materials as well.
I'm not sure what your point is. Pipe cutters (like pipe) come in different sizes and weights. One capable of cutting 1-1/8" OD pipe doesn't need to be very big.
Expensive? This one is suitable for steel pipe up to 1-1/8" OD. $5.83 at Amazon and it includes a de-burring tool. A BIG one like above can be had for under $20.00.
A plumber's PIPE cutter isn't for thin walled copper only. Sometimes plumbers have to cut large diameter thick wall cast iron pipe and other materials as well.
Also a lot bigger, heavier
and more expensive.

Last edited by SquidPuppet; 05-22-17 at 10:41 AM.
#25
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This is the best match that I can find for the one that's been in my garage for decades. Shop around though. You can find them ranging from dirt cheap to crazy expensive.

Superior ToolŪ - 2" Heavy-Duty Steel Pipe Cutter
Compatible Pipe Material: Iron, Steel, Copper, Brass, Galvanized conduit
Compatible Pipe Material: Iron, Steel, Copper, Brass, Galvanized conduit
https://www.menards.com/main/plumbin...4444237097.htm