Help with bar tape - end plug hell
#1
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Help with bar tape - end plug hell
Like a lot of you, I try to do my own home brew maintenance and try to do my best.
I'm failing miserably.
How do you get the bartape to sit nicely within the bar plug? I keep getting an ugly tab that sticks out..


I'm failing miserably.
How do you get the bartape to sit nicely within the bar plug? I keep getting an ugly tab that sticks out..



#2
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^ this. I actually trim an angled piece from the beginning end, so that the first wrap starts at ~5/16" and gets wider for about 3" until it is full width. That way, there's no thickness resulting from the initial turn around the bar end. The plug fits flush against the trimmed edge of the tape.
#3
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I hadn't wrapped a bar in twenty years so and If you don't do it often you lose your skill for doing it well and the little do's and don't you learn with experience. This video gave some good thoughts and considerations when I needed to wrap the bars for my Paramount back circa 2016, this was the most helpful vid for me.
https://www.parktool.com/blog/repair...tion-drop-bars
Little long, sometimes he goes off on tangents I don't care about, but in general the most all around informative at the time that I found. The wrap I put on my Paramount back then still looks good.
https://www.parktool.com/blog/repair...tion-drop-bars
Little long, sometimes he goes off on tangents I don't care about, but in general the most all around informative at the time that I found. The wrap I put on my Paramount back then still looks good.
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I find the best tool is a large rubber mallet, sometimes it takes a few tries, just stuff the excess into the bar, if it’s a lot, I’ll trim it a bit.
Better quality plugs help too, I throw away, the ones that come with the tape, I use the Cinelli ones, but others work well too.
Both pics are 3mm padded tape installations.
Tim

Better quality plugs help too, I throw away, the ones that come with the tape, I use the Cinelli ones, but others work well too.
Both pics are 3mm padded tape installations.
Tim


Last edited by tkamd73; 02-10-21 at 09:14 PM.
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#5
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I start at the end of the bar, cutting the end of the tape at an angle. wrap so the edge of the tape is flush with the end of the bar, no tucking needed. I use aluminum plugs with an expanding wedge instead of the press-in plastic bits.
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wrap/
tried more overhang material? maybe 1/4" more will solve the issue then bring out the rubber mallet.
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I do at least one full wrap with the tape half overhanging the end of the bar. This gives me more tape to tuck inside the bar, and I can tuck all the way around.
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^ this. I actually trim an angled piece from the beginning end, so that the first wrap starts at ~5/16" and gets wider for about 3" until it is full width. That way, there's no thickness resulting from the initial turn around the bar end. The plug fits flush against the trimmed edge of the tape.
#9
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I start the wrap with a little overlap and then use a blade to trim it flush with the bar end. Way cleaner and no trying to stuff bar tape into the hole.
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Since you can't stuff the tape in when using bar ends, I do it this way and try to get that first wrap really tight on the inside of the bar, past the cable housing. It's come loose on me anywhere else.
#11
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No. I hold the thinnest end of the taper at about the 6:00 position beneath the bar end, and then begin wrapping over the outside and then inboard, with the standard overlap. If the taper was trimmed correctly, this gives an even overlap without bunching at the bar end. It sounds more complicated than it really is. I wish that I had taken photos. I've done this a hundred times or more...
#12
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I use carpet tape to hold the end until the bar is wrapped. I then cut it square and use this type of plug. Problem solved.
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
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I use carpet tape to hold the end until the bar is wrapped. I then cut it square and use this type of plug. Problem solved.
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
Amazon.com : Domain Cycling Aluminum Bike Handlebar Bar End Plugs, Expanding Adjustable Locking Caps, Road Bicycle Grip Mountain BMX MTB Fixie (Black) : Sports & Outdoors
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#17
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It holds the handle bar tape in place until I am finished. I then cut the excess flush with the bar end and install the plugs. I don't have fancy ones I use old fashion rubber ones.
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
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It holds the handle bar tape in place until I am finished. I then cut the excess flush with the bar end and install the plugs. I don't have fancy ones I use old fashion rubber ones.
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
Similar to these. Handlebar Plugs - Nitto, Silver – Rivendell Bicycle Works (rivbike.com)
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Never bothered cutting a taper in the tape to start, just hold the end at 6 o'clock and wrap from there which does result in a small bulge but I like having it at the end and envision it being useful should my hand slip back even though that's never happened. Taping down the start isn't something I've ever needed to do with my bikes, I did do it for the 30 track bikes I did that are all ridden by kids, turns out when they get dropped a lot they start unraveling.
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Thanks for all the help guys! It sounds like I'll employ an exacto knife and trim it down to shape. Currently, I'm not envisioning any way that the little flap wouldn't occur while it's folded inside. No matter what there will be a crossover from the folded bit to the outside wrap
Will report back in a bit!
Will report back in a bit!
#21
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You've probably already cut it, but Calvin Jones' demo in wrapping bars reminds me to stretch the hell out of the tape at the end of the bar, so that it puckers into the hole. Stretch and wrap as tight as you can there, even if you won't be wrapping the rest of the bars with white-knuckle force.
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I wrap the tape flush and use Nitto plugs which clamp in place.

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You've probably already cut it, but Calvin Jones' demo in wrapping bars reminds me to stretch the hell out of the tape at the end of the bar, so that it puckers into the hole. Stretch and wrap as tight as you can there, even if you won't be wrapping the rest of the bars with white-knuckle force.
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OP's tape is EVA backed PU tape, and similar to Supacaz Sticky Kush tape. Stretching for install is advised. Calvin's advice here is to take a piece of tape before wrapping and pulling on it to see how much stretch it can take before installing, since cheaper EVA/cork tapes will tear before EVA/PU tapes will.
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Thanks for all the help guys! It sounds like I'll employ an exacto knife and trim it down to shape. Currently, I'm not envisioning any way that the little flap wouldn't occur while it's folded inside. No matter what there will be a crossover from the folded bit to the outside wrap
Will report back in a bit!
Will report back in a bit!
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