Increasing flats on gear hub axle?
#1
Senior Member
Thread Starter
Increasing flats on gear hub axle?
Hello,
I need to further the flats on a gear hub. I tried with a manual file, but got nowhere because the steel is too strong.
Before I try and find a professional to do it for me, I was wondering what tool is used for that task.
Thank you.
I need to further the flats on a gear hub. I tried with a manual file, but got nowhere because the steel is too strong.
Before I try and find a professional to do it for me, I was wondering what tool is used for that task.
Thank you.

#2
Really Old Senior Member
Grinder.
Good motor skills/vision.
A thread file would be handy to dress off the burrs.
Good motor skills/vision.
A thread file would be handy to dress off the burrs.
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#3
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Doesn't this hub come with "anti-rotation" washers? If you deform the axle, they may not prevent the axle from rotating.
FWIW, I have four Shimano Nexus and Alfine hubs and have never had to modify the axles.
EDIT: I may have misunderstood... you want to extend the flats so you can remove the brake module? I guess that makes sense!
FWIW, I have four Shimano Nexus and Alfine hubs and have never had to modify the axles.
EDIT: I may have misunderstood... you want to extend the flats so you can remove the brake module? I guess that makes sense!
#4
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I would have a machine shop do it, there is a lot of downside to getting it wrong. And I am pretty good with a file and grinding wheel, but your axle really should be correctly fixtured and set up to get it right.
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#5
Senior Member
Thread Starter
Thanks much for the infos.
It's to save the 7,3mm used by the useless left lock nut before having a professional cold set a fork to fit the hub in that non-standard fork.
Thought so. I'll hit the yellow pages.
Thought so. I'll hit the yellow pages.
#6
Senior Member
You can use the coarse side of a whet stone to grind the hardened steel. You need to take i slow and check the result often.
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