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Increasing flats on gear hub axle?

Old 04-24-21, 03:41 PM
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Winfried
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Increasing flats on gear hub axle?

Hello,

I need to further the flats on a gear hub. I tried with a manual file, but got nowhere because the steel is too strong.

Before I try and find a professional to do it for me, I was wondering what tool is used for that task.

Thank you.

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Old 04-24-21, 04:04 PM
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Bill Kapaun
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Grinder.
Good motor skills/vision.
A thread file would be handy to dress off the burrs.
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Old 04-24-21, 06:25 PM
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Originally Posted by Winfried View Post
I need to further the flats on a gear hub.
Doesn't this hub come with "anti-rotation" washers? If you deform the axle, they may not prevent the axle from rotating.
FWIW, I have four Shimano Nexus and Alfine hubs and have never had to modify the axles.

EDIT: I may have misunderstood... you want to extend the flats so you can remove the brake module? I guess that makes sense!
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Old 04-24-21, 07:58 PM
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dsbrantjr
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I would have a machine shop do it, there is a lot of downside to getting it wrong. And I am pretty good with a file and grinding wheel, but your axle really should be correctly fixtured and set up to get it right.
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Old 04-25-21, 07:24 AM
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Winfried
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Thanks much for the infos.

Originally Posted by sweeks View Post
I may have misunderstood... you want to extend the flats so you can remove the brake module? I guess that makes sense!
It's to save the 7,3mm used by the useless left lock nut before having a professional cold set a fork to fit the hub in that non-standard fork.

Originally Posted by dsbrantjr View Post
I would have a machine shop do it, there is a lot of downside to getting it wrong. And I am pretty good with a file and grinding wheel, but your axle really should be correctly fixtured and set up to get it right.
Thought so. I'll hit the yellow pages.
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Old 04-25-21, 12:16 PM
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You can use the coarse side of a whet stone to grind the hardened steel. You need to take i slow and check the result often.
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