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How can I "Lock" an Unlockable Front Suspension?

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How can I "Lock" an Unlockable Front Suspension?

Old 08-11-06, 05:44 PM
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How can I "Lock" an Unlockable Front Suspension?

Hi All--
Just wondering: I want to lock my front suspension (the up and down as I ride a hard hill is bothering me). Seems to sap some power out of me. So I want to convert the suspension fork I have into a rigid by locking the shocks, but I'm pretty sure my fork is not adjustable. Atleast I can see no way of adjusting it--just these plastic plugs on top of the shck body that don't seem to do anything at all. Is there any way that has been discussed to do a down and dirty lock job on it? Some kind of kluge job?

Otherwise, I may have to change to a rigid fork. I've never done that, no idea what's involved...but I guess I'm game, if it wouldn't cost too much.

Oh--I have a a Marin San Rafael--one of their hybrid "city" bikes. I love it otherwise...

Thanks in advance!
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Old 08-12-06, 05:46 AM
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As a teenager, I locked the forks on my motorcycle by hitting a tree. Can't really recommend that method. It's a bit imprecise. But I rode a "rigid" motorcycle for a summer while I earned enough to get new forks.

I recommend you look into getting a rigid fork. It'll be lighter which will help with the energy sapping you mention too.
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Old 08-12-06, 06:02 AM
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Take the caps of the tops of the legs and pour in concrete. VIOLLA!!!! Lockout.
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Old 08-12-06, 06:38 AM
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There's lots of different kinds of suspension forks so there might be several, quite different, correct answers to this question.

If you have a relatively low end fork, it probably just has some elastomer springs inside one or both fork legs. If that's the case, replace the elastomers with a section of wood dowel and you'll have an instant rigid fork.

For about $50.00 or so you could buy a brand, spanking new suspension adjusted Surley fork that will do the same thing much more elegantly and shave a couple of pounds off of the front of your bike. There aren't too many ways on a bicycle that you can save that much weight at one time.
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Old 08-12-06, 07:09 AM
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I agree with the above regarding the Surley suspension-adjusted rigid fork. For the type of bike you have, you don't need a suspension fork anyway, it's main purpose is to sell the bike on the showroom floor: "oh, and this one has suspension, so it's better." For a bike ridden on pavement, nothing could be further from the truth.
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Old 08-12-06, 07:10 AM
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Thanks all--
I'd do the dowel thing--sounds like an easy experimental fix--but I don't know how to safely get these plastic plugs off. They don't turn by hand (there's no place to get a good purchase on them with my fingers) and they'll get badly scarred with a wrench. Padding, I guess?

The new fork sounds good--might be the best bet of them all. Surley is a good brand? Price sure is right...

My fork says "InSync Odessa 160" on the side; the bike is from 2000.
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Old 08-12-06, 08:58 AM
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Either wrap the plastic insrrts with a rag before applying the wrench or maybe they'll just pop off with a screwdriver under the lip.
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Old 08-12-06, 10:14 AM
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Originally Posted by vw addict
Take the caps of the tops of the legs and pour in concrete. VIOLLA!!!! Lockout.
Beat me to it!
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Old 08-12-06, 10:15 AM
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Originally Posted by Folksnake
I'd do the dowel thing--sounds like an easy experimental fix--but I don't know how to safely get these plastic plugs off.
Forget the plastic plugs. Look for an allen bolt on the very bottom of each fork leg.
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Old 08-12-06, 09:42 PM
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Does the top section of the fork tines look like it has a number of splined notches made of plastic? If so, there is a tool that can be used to engage them...
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Old 08-12-06, 09:46 PM
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Please don't do the dowel thing. This has come up before and long-story-short: it's a bad idea. I'd consider going for the real solution: either a suspension fork with lockout capability or swap over to a full-rigid suspension-corrected fork if you know for certain you will never need suspension.

Surly is a good manufacturer of rigid forks. Another one to look at is the Kona Project 2 which sells for around $60. If you're looking for a cheaper solution, try a fork from Tange. Althugh, I'm not necessarily promoting the following online shop, I would suggest you look at their webpages to give you an idea of what's available... https://www.bikemannetwork.com/biking/c/COMPFKMTNR

Note that the critical measurement you will want to pay close attention to is the axle-to-crown (AtC). You should choose a fork that closely matches the AtC of your current fork in order to preserve the handling traits. Picking a fork with a shorter AtC than your current fork will both drop the front end, increase the effective steepness on your headangle and also quicken the steering. A fork with a longer AtC will raise the front end, decrease the effective steepness of your head angle and make the steering more lax.
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Old 08-12-06, 09:48 PM
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Yes, the Surley is surely (slaps knee) a good fork. Check out Nashbar too, they have rigid, suspension corrected forks for nearly on the cuff prices also.
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