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Cassette spacer dimensions needed

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Old 05-31-07, 11:49 AM
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Cassette spacer dimensions needed

To make a long story short I trashed the rear wheel on my hybrid and got a new wheelset cheap. The cassette(7 speed) on the old wheel is still ok, so i'd like to use it, but the freehub on the new wheel is for 8/9 speed cassettes. I know this can be solved with a 4.5mm spacer, thanks Sheldon for your magnifient page, but a bunch of calls to all the shops nearby yeilded no such part and quite a bit of confusion as to what it even was I wanted(don't get me started on these shop's professionalism). Edit: I forgot to say it's shimano stuff.

Fortunately I work at a place that has a pretty good setup for machining metal so I can make one for myself. I haven't got the wheels yet so I can't measure them, and no cassette tool yet either, but to speed up the process of getting said part made I thought I'd consult the ever-knowledgable crowd here and see if anyone will tell me what inner and outer diameter said spacer should be so I can get cracking first thing tomorrow.

Edit: fixed a bit of the spelling

Last edited by Black Shuck; 05-31-07 at 12:08 PM.
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Old 05-31-07, 12:38 PM
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Originally Posted by Black Shuck
To make a long story short I trashed the rear wheel on my hybrid and got a new wheelset cheap. The cassette(7 speed) on the old wheel is still ok, so i'd like to use it, but the freehub on the new wheel is for 8/9 speed cassettes. I know this can be solved with a 4.5mm spacer, thanks Sheldon for your magnifient page, but a bunch of calls to all the shops nearby yeilded no such part and quite a bit of confusion as to what it even was I wanted(don't get me started on these shop's professionalism). Edit: I forgot to say it's shimano stuff.

Fortunately I work at a place that has a pretty good setup for machining metal so I can make one for myself. I haven't got the wheels yet so I can't measure them, and no cassette tool yet either, but to speed up the process of getting said part made I thought I'd consult the ever-knowledgable crowd here and see if anyone will tell me what inner and outer diameter said spacer should be so I can get cracking first thing tomorrow.
Inside diameter 1 3/8". Outside diameter doesn't matter.

Sheldon "Numbers" Brown
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Old 05-31-07, 01:08 PM
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Originally Posted by Black Shuck
I know this can be solved with a 4.5mm spacer, thanks Sheldon for your magnifient page, but a bunch of calls to all the shops nearby yeilded no such part and quite a bit of confusion as to what it even was I wanted(don't get me started on these shop's professionalism). Edit: I forgot to say it's shimano stuff.
You might have more luck getting bottom bracket spacers, with the same inner diameter, and stacking them to get 4.5mm.
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Old 05-31-07, 02:57 PM
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I'll just get the dudes at work to make me one, they already make and maintain moulds for injection moulding machines(plastic) so a spacer should be well within their capabilities :-)
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Old 05-31-07, 07:43 PM
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I measured one of these spacers in my parts box and the ID was 1.372" or almost exactly what Sheldon reported as 1-3/8". The OD, as he said, is not critical but mine measures 1.500"

The thickness measured 4.44mm (0.175") so the nominal 4.50 mm (0.177") should be fine
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Old 06-04-07, 09:39 PM
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Thanks all for the help, got the new wheels on the bike w/ the old cassette, the spacer I had made at work was perfect. Only problem now is that I've been riding my new fixed gear while the hybrid was out of commission and now it feels like a supertanker with pedals... Guess I'll have to start saving for a new frame :-P
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