Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

Economics of chain/cassette replacement frequency

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

Economics of chain/cassette replacement frequency

Thread Tools
 
Search this Thread
 
Old 01-11-08, 01:12 AM
  #1  
Senior Member
Thread Starter
 
Join Date: Feb 2007
Posts: 88
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Economics of chain/cassette replacement frequency

Apparently, I've gone "too long" with my 10-speed Ultegra chain, at about 1/16" over 12 inches. Though my mechanic offered to change my chain, suggested that for the price of the 10-speed chain (retail $40), I might as well keep going for a bit, since the cassette (retail $80) too would need changing, and as worn as it is I wouldn't be happy with just a new chain.

This is my first 10-speed bicycle. Said mechanic mentions that the Shimano Ultegra chain has always been roughly half the price of the Shimano-series cassette. This seems to have been the case back in the 9 and 8-speed Ultegra days.

I've gotten about 2500 miles on the chain, so assuming I do wait about 500-1000 more miles, that's 3500 for $120 versus, say changing the chain every 1600 miles and one cassette and another chain at say 3500 for $160.
genman is offline  
Old 01-11-08, 03:04 AM
  #2  
sch
Senior Member
 
Join Date: May 2003
Location: Mountain Brook. AL
Posts: 4,002
Mentioned: 14 Post(s)
Tagged: 0 Thread(s)
Quoted: 303 Post(s)
Likes: 0
Liked 136 Times in 104 Posts
The joys of modern technology. $0.015/mile for chain and maybe another 0.02-0.03 cents
per mile for cassette. I would say, buy the chain and fit it and see if the cassette tolerates.
If the casssette does not object, continue on with the new chain and old cassette.
Most of the time this works, at least it always has in the past. You won't get more than
two chains per cassette however. If you continue on with the same chain, you will certainly
get into the cassette replacement scenario with a new chain. You won't damage
the new chain by riding it long enough to evaluate cassette incompatibility.
Clean the cassette before putting on the new chain though.
sch is offline  
Old 01-11-08, 08:55 AM
  #3  
Senior Member
 
Join Date: Feb 2007
Location: Tariffville, CT
Posts: 15,405

Bikes: Tsunami road bikes, Dolan DF4 track

Mentioned: 36 Post(s)
Tagged: 0 Thread(s)
Quoted: 385 Post(s)
Liked 180 Times in 102 Posts
+1 on the chains/cassette.

Old cassettes tolerate newer chains at some level. Old chains typically do NOT tolerate new cassettes.

In the old days guys would have two chains and swap them out weekly or monthly. But with the pins and stuff that's not really practical.

To check your chain, put it in the small ring and a cog you use a lot (or one of the smaller ones) and, while sitting, push very hard while going slow. The chain will jump if it wants to. Don't stand else you'll sit really hard on the stem or top tube, not fun. Check all the gears while in the small ring, and if things seem fine, you'll be fine.

cdr
carpediemracing is offline  
Old 01-11-08, 09:04 AM
  #4  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
The debate between very frequent chain replacement to "protect" the cassette or running them both for a long time and replacing both together is an annual event.

If you are using a very expensive cassette, say a Record Ti or Dura Ace, then frequent (and that may mean every 1000 miles) chain replacement makes sense since the cassette is $200 or more. If you are using low cost cassettes, then changing a $25 chain a bunch of times to protect a $50-$70 cassette is not good economics.

I get 5000 miles or more out of a Shimano 9-speed or Wippermann 10-speed chain and change both the chain and cassette (Ultegra, 105, Veloce, etc.) together.
HillRider is offline  
Old 01-11-08, 11:13 AM
  #5  
Senior Member
 
Join Date: Dec 2006
Location: Bucks County, PA
Posts: 400
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 3 Times in 3 Posts
I just paid $25 for an 8-speed chain and $18 for a cassette. First I replaced the chain but the new chain was skipping on the old cassette. The fact that the chain was more expensive than the cassette makes me think I should just keep riding on the old chain and cassette and plan to replace them both when they stop functioning as a set. However, chainrings are substantially more expensive. I don't have a feel for how long I can let the chain go before I damage the chainrings. So I guess I will stay with the new chain and cassette.
JPMacG is offline  
Old 01-11-08, 11:50 AM
  #6  
Sir Fallalot
 
wroomwroomoops's Avatar
 
Join Date: Jul 2006
Posts: 5,286
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 13 Times in 11 Posts
Chainrings are easy enough to inspect. That said, chainrings tend to last a long, long time - much longer than your cassette.

I love this kind of discussions. It reminds me how happy I am to be a singlespeed cyclist. My whole drivetrain lasts longer, and the rear cog which I seldom have to replace (steel singlespeed BMX cog, straight teeth) costs much less than a cassette.
wroomwroomoops is offline  
Old 01-11-08, 04:41 PM
  #7  
Bikes are good
 
El Julioso's Avatar
 
Join Date: Jul 2007
Location: Canada
Posts: 111

Bikes: 2000 Schwinn Moab 1, heavily modified

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Also consider that a worn drive system, even if it has worn together such that it doesn't slip, is 2-3% less efficient than a new, unworn drive system (according to Rohloff). Not a big deal for recreational cyclists, but definitely a factor for serious racers.
El Julioso is offline  
Old 01-11-08, 04:53 PM
  #8  
cab horn
 
Join Date: Jun 2004
Location: Toronto
Posts: 28,353

Bikes: 1987 Bianchi Campione

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 42 Post(s)
Likes: 0
Liked 26 Times in 19 Posts
Originally Posted by JPMacG
I just paid $25 for an 8-speed chain and $18 for a cassette. First I replaced the chain but the new chain was skipping on the old cassette. The fact that the chain was more expensive than the cassette makes me think I should just keep riding on the old chain and cassette and plan to replace them both when they stop functioning as a set. However, chainrings are substantially more expensive. I don't have a feel for how long I can let the chain go before I damage the chainrings. So I guess I will stay with the new chain and cassette.
Lol. You paid too much for your chain.
operator is offline  
Old 01-11-08, 04:53 PM
  #9  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Originally Posted by El Julioso
Also consider that a worn drive system, even if it has worn together such that it doesn't slip, is 2-3% less efficient than a new, unworn drive system (according to Rohloff). Not a big deal for recreational cyclists, but definitely a factor for serious racers.
I'd really like to see evidence of this efficiency loss. As long as the chain is clean and reasonably well lubricated, it doesn't make mechanical sense to me.

As noted, chainrings last a LONG time and will tolerate worn and new chains with equal performance until they are very badly and obviously worn out.
HillRider is offline  
Old 01-11-08, 05:02 PM
  #10  
Senior Member
 
Join Date: Feb 2005
Location: Oklahoma
Posts: 9,438

Bikes: Trek 5500, Colnago C-50

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Likes: 0
Liked 7 Times in 6 Posts
If the chain measures an accurate 1/16" over a 24 pin length then you should be able to replace the chain only and keep on riding. I've done that at least 3 times with 9-speed and 10-speed chains with absolutely no chain slip. I get at least 5000 miles out of a chain.

Al
Al1943 is offline  
Old 01-11-08, 05:08 PM
  #11  
cab horn
 
Join Date: Jun 2004
Location: Toronto
Posts: 28,353

Bikes: 1987 Bianchi Campione

Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 42 Post(s)
Likes: 0
Liked 26 Times in 19 Posts
Originally Posted by HillRider
I'd really like to see evidence of this efficiency loss. As long as the chain is clean and reasonably well lubricated, it doesn't make mechanical sense to me.

As noted, chainrings last a LONG time and will tolerate worn and new chains with equal performance until they are very badly and obviously worn out.
+1
operator is offline  
Old 01-11-08, 05:51 PM
  #12  
Senior Member
 
Join Date: Aug 2007
Location: Ontario, Canada
Posts: 378
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Why not just replace the worn out cogs on the cassette? Not all the cogs get used the same amount. Cost?
hhabca is offline  
Old 01-11-08, 06:09 PM
  #13  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Originally Posted by hhabca
Why not just replace the worn out cogs on the cassette? Not all the cogs get used the same amount. Cost?
This used to be practical when freewheels were common and every LBS had Sun Tour and Shimano and sometimes Campy "cog boards". You just bought the ones you needed and kept the others. Building your own custom freewheel was also practical and often done.

That pretty much went away with the introduction of cassettes and the various shaped teeth that made indexing work so well. Cogs were made for specific cassette configurations and mix-and-match was less useful and not supported by the manufacturers. Cog boards vanished.

Also, while individual cogs are available, not all tooth counts are and the price of individual cogs is so high that replacing three costs more than an entire 9-speed cassette.
HillRider is offline  
Old 01-11-08, 09:32 PM
  #14  
Senior Member
 
Join Date: Feb 2005
Location: Oklahoma
Posts: 9,438

Bikes: Trek 5500, Colnago C-50

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Likes: 0
Liked 7 Times in 6 Posts
Originally Posted by hhabca
Why not just replace the worn out cogs on the cassette? Not all the cogs get used the same amount. Cost?
I've replaced several individual cogs but this was to build a custom cassette not normally available. With many of the higher quality cassettes the larger cogs are pinned together in clusters and cannot be used or replaced individually. The synchronization from cog to cog hasn't been an issue on custom cassettes I've used.
Like HillRider said, replacing individual cogs usually isn't cost effective when compared to new cassettes unless you have a source for good individual cogs below retal price.

Al
Al1943 is offline  
Old 01-12-08, 12:52 AM
  #15  
Full Member
 
neilG's Avatar
 
Join Date: May 2005
Location: Ventura, CA
Posts: 456

Bikes: Madone, De Rosa, Langster, old Brit track iron

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 4 Post(s)
Liked 1 Time in 1 Post
Originally Posted by sch
T
You won't get more than
two chains per cassette however.
Another case of "your mileage may vary". I have over 18,000 miles on my DA cassette and its 5th chain. This last chain skipped a bit on the 17 until it wore enough to break in. The new cassette is in the drawer waiting for the next chain change. It's going to cost to ride a bike. I'm over it.
neilG is offline  
Old 01-12-08, 06:28 AM
  #16  
sch
Senior Member
 
Join Date: May 2003
Location: Mountain Brook. AL
Posts: 4,002
Mentioned: 14 Post(s)
Tagged: 0 Thread(s)
Quoted: 303 Post(s)
Likes: 0
Liked 136 Times in 104 Posts
Originally Posted by neilG
Another case of "your mileage may vary". I have over 18,000 miles on my DA cassette and its 5th chain. This last chain skipped a bit on the 17 until it wore enough to break in. The new cassette is in the drawer waiting for the next chain change. It's going to cost to ride a bike. I'm over it.
I don't disagree, as the front drive (8spd KMC chain, Ti 6spd Indian sourced cassette and Ti drive ring)
on my Rotator Pursuit hung in for 16,000 miles before sudden decrepitude made its appearance.
Chain still had less than 1/8 (a bit under 3/32 actually) elongation. Had to change the cassette, chain
ring and chain before it all worked ok. One case where $5-15 cheap steel 7-8spd cassettes from
Nashbar allowed a DIY cassette 12-32T 6spd. The rear drive on the same bike, a 9spd set up is on the
3d chain and 3d cassette. Figures.
My usual experience based on 70kmi from the 70s and
past 10yrs is 3 chains per most used CW, 2 chains per cassette. Most used CW is usually the 42T
on my triples. The 30T will probably outlast me. The 52T will probably go 4 chains or even 5.
sch is offline  
Old 01-12-08, 07:20 AM
  #17  
Sir Fallalot
 
wroomwroomoops's Avatar
 
Join Date: Jul 2006
Posts: 5,286
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 13 Times in 11 Posts
^^^How the heck does your chainwheel live only 3 chaisn (haha, lifespan measured in chains, I like it)? It could only be if they are aluminum chainrings. Even then, a bit low count.
wroomwroomoops is offline  
Old 01-12-08, 08:50 AM
  #18  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Originally Posted by wroomwroomoops
^^^How the heck does your chainwheel live only 3 chaisn (haha, lifespan measured in chains, I like it)? It could only be if they are aluminum chainrings. Even then, a bit low count.
Uh, ALL good quality chainrings are aluminum. I do agree that's a pretty short lifespan for chainrings. I've had them last 30,000+ miles and still work well.
HillRider is offline  
Old 01-12-08, 09:02 AM
  #19  
Sir Fallalot
 
wroomwroomoops's Avatar
 
Join Date: Jul 2006
Posts: 5,286
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 13 Times in 11 Posts
^^^ So what makes an aluminum chainring better quality than a steel one? The fact that it's 2 grams lighter?
wroomwroomoops is offline  
Old 01-12-08, 09:13 AM
  #20  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Originally Posted by wroomwroomoops
^^^ So what makes an aluminum chainring better quality than a steel one? The fact that it's 2 grams lighter?
First it's a lot more than 2 grams difference. For example, A 26T granny ring is 50 grams in steel and 25 grams in Al. The difference for a 53T road ring would be far more dramatic.

Second, it doesn't matter what you think of the benefits, the facts are that all good quality chainrings from all manufacturers (Shimano, Campy, TA, SRAM, Stronglight, etc.) are aluminum. The sole exception is a steel granny ring used on MTB cranks and even they use aluminum larger rings.
HillRider is offline  
Old 01-12-08, 09:27 AM
  #21  
Newbie
 
Join Date: Jan 2008
Posts: 1
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Rings Too?

Factor in the cost for new chain rings, too. Riding with a worn out chain will accelerate wear on the rings, and they're expensive.

I find relatively frequent chain replacement allows long life for the cog set, and especially the rings.


Originally Posted by genman
Apparently, I've gone "too long" with my 10-speed Ultegra chain, at about 1/16" over 12 inches. Though my mechanic offered to change my chain, suggested that for the price of the 10-speed chain (retail $40), I might as well keep going for a bit, since the cassette (retail $80) too would need changing, and as worn as it is I wouldn't be happy with just a new chain.

This is my first 10-speed bicycle. Said mechanic mentions that the Shimano Ultegra chain has always been roughly half the price of the Shimano-series cassette. This seems to have been the case back in the 9 and 8-speed Ultegra days.

I've gotten about 2500 miles on the chain, so assuming I do wait about 500-1000 more miles, that's 3500 for $120 versus, say changing the chain every 1600 miles and one cassette and another chain at say 3500 for $160.
reamer41 is offline  
Old 01-12-08, 09:32 AM
  #22  
Senior Member
 
barba's Avatar
 
Join Date: Nov 2005
Posts: 4,083
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by HillRider
First it's a lot more than 2 grams difference. For example, A 26T granny ring is 50 grams in steel and 25 grams in Al. The difference for a 53T road ring would be far more dramatic.

Second, it doesn't matter what you think of the benefits, the facts are that all good quality chainrings from all manufacturers (Shimano, Campy, TA, SRAM, Stronglight, etc.) are aluminum. The sole exception is a steel granny ring used on MTB cranks and even they use aluminum larger rings.
The Shimano Sora crank used to come with steel rings. As a triple that thing was a tank.
barba is offline  
Old 01-12-08, 09:37 AM
  #23  
Senior Member
 
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,656

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 2026 Post(s)
Likes: 0
Liked 1,096 Times in 742 Posts
Originally Posted by barba
The Shimano Sora crank used to come with steel rings. As a triple that thing was a tank.
Right, and some low-line MTB cranks had all steel rings too. Some were even riveted on so you had to replace the entire crank when they wore out.

But, as I said, every crank above entry level from every maker uses Al chainrings.
HillRider is offline  
Old 01-12-08, 09:41 AM
  #24  
Senior Member
 
barba's Avatar
 
Join Date: Nov 2005
Posts: 4,083
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Back to chains, I always have used the rule of thumb that 1/16" meant that the cogs were likely ok and that 1/8" is the point at which they are pretty much cooked.
barba is offline  
Old 01-12-08, 09:45 AM
  #25  
Sir Fallalot
 
wroomwroomoops's Avatar
 
Join Date: Jul 2006
Posts: 5,286
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 13 Times in 11 Posts
My last geared bike was a MTB with Deore crankset - it had steel chainrings. Furthermore, I think you can still buy all-steel 3-part chainring sets today, so I just take issue with the usage of past tense.
wroomwroomoops is offline  


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.