Replacing cone spacer/cap on a Specialized Roubaix - nothing seems to work correctly
 

I have a 2011 S-works Roubaix and it has a cane creek 20mm cone spacer below the stem. I need to swap it out for the shorter spacer like what comes on a Tarmac, but so far both of the spacers I've tried have bound up once I tightened the top cap screw. The fork turns, but it's not very smooth. Loosening the top screw any makes it move freely of course, but then I get rattles when I bounce the front end, telling me it's too loose.

Using cane creeks "headset finder", it told me I needed an IS42 headset for a 2011 S-works Roubaix, so I bought a complete short-cap IS42 setup and simply used the short dust cover on my current headset. Visually the underside of both caps looks the same to me, but obviously something is different. I also tried a 6mm thick FSA dust cap/cone spacer and it bound up as well, as if the cap is rubbing on the head tube before it makes contact with the bearing.

The mechanic at the shop in passing (I was in there getting a replacement crank part under warranty) handed me a 1-2 mm thick spacer to put under the short conical cap, but said that there may end up being a small gap now between the top of the head tube and the bottom of the conical spacer. Not optimal, as dust will now get in there.


Ideas? Ideally I just want what comes on a Tarmac, but specialized doesn't appear to sell just that part.

you need some headset spacers made out of shim stock to fit above the tapered compression ring and under the cone spacer. most shops should have a bunch laying around

So basically what the mechanic handed me is along the lines of what I should use. He mentioned thinner versions exist of this spacer, but that he didn't have any at the moment.

Seems odd the IS42 cone spacer didn't "just work", there must be something special about the factory supplied Specialized cone spacers.

Thanks for the help.

just a tolerance issue mostly with the frame manufacturers. that is why they have the shim stock spacers. you can also shave the bottom edge/lip of your cone spacer

2mm spacer under the cone spacer fixed it right up, and it looks perfect. No real gap visible between the cone and the top of the head tube. 2mm is a lot, and that goes to show just how different the Specialized and Cane Creek OEM top caps are.

For those searching in the future, the spacer is kinda like what goes between your stem and top cap, except the outer diameter is much smaller. More of a tight ring that goes under the cone spacer at the bottom of your stack, and nearly sits directly on the bearing.

Thanks reptilezs for your input.