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EMERGENCY Frame Repair (worst I've ever SEEN!)

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EMERGENCY Frame Repair (worst I've ever SEEN!)

Old 09-14-12, 01:38 PM
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The good people of China work night and day so that we can have inexpensive and good quality bike frames. There is seldom a reason to be cheap.
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Old 09-14-12, 01:45 PM
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Originally Posted by Myosmith
JB weld is nothing but epoxy filled with aluminum powder. Despite some of the claims made for the product, it's just glue/filler and in no way a replacement for metal.
Yea, I've always been amazed at the myth of JB Weld. It's a fine two part epoxy, nothing more, nothing less.
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Old 09-14-12, 01:59 PM
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Originally Posted by Rubato
Duct tape is no longer the universal end-all in the temporary repair world. Zip ties are making quite a dent in the field and I'm surprised no one suggested using all three elements for the suggested repair. Would it be possible to use zip ties to hold duct tape over the JB Weld?
You are correct sir. I take my boats into the backcountry regularly. My emergency repair kit includes Duct Tape, two part epoxy glue, epoxy putty, some silicone adhesive, a tube or two of other types of adhesive (for vinyl for example), and zip ties... the amount and variety depending on the boat (canoe vs. river boat, e.g.) Those items, along with strong fabric scavanged from a boat cushion or pair of jeans have been known to patch a hole in a hull and get you home. Especially if you have something to poke holes in a cracked or broken item to "sew" it with zip ties, cover with duct tape and/or fabric. The epoxy holds or other glue (depending on the surface) really well for things that are not in shear (like a bike frame) or don't have contamination (like fuel system parts). Sounds like a lot of stuff, but fits into a 1/2 or 1 liter size plastic bag or tupperwear type thing.

Sometimes you have to re-kludge or bail from time to time to get home, but
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Old 09-14-12, 02:13 PM
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Originally Posted by mrrabbit
Whoa there fella!

Don't insult duct tape! How dare you!!!

Duct tape has a proud tradition and history. It holds hurricanes at bay. It's on the winner's podium at NASCAR. It keeps hostages compliant so terrorists can be focused and comprehensible when they present their demands on national television. It's in your attic and it's in your basement - keeping your wife and kids warm AND cool. That's a man's peace at home.

So I demand an apology right this instant. The last thing I need is duct tape on my job feeling slighted and depressed - letting me down.

=8-)
Sir, HRM the Queen calls it "Gaffers" tape......and she uses it to keep her very old "Landies" from falling apart, I'd like you to know....
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Old 09-14-12, 02:24 PM
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Originally Posted by Chombi
Sir, HRM the Queen calls it "Gaffers" tape......and she uses it to keep her very old "Landies" from falling apart, I'd like you to know....
Gaffers tape on this side of the pond is *not* duct tape: https://en.wikipedia.org/wiki/Gaffer_tape
I have a roll of 1" and a roll of 2" on hand that I use for things like protecting frames where cables rub, or under places where speed/cadence sensors are attached. It is a *lot* more expensive than duct tape. I first learned about it from guys I know who do a lot of photo work.
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Old 09-14-12, 02:28 PM
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Originally Posted by Shimagnolo
Gaffers tape on this side of the pond is *not* duct tape: https://en.wikipedia.org/wiki/Gaffer_tape
I have a roll of 1" and a roll of 2" on hand that I use for things like protecting frames where cables rub, or under places where speed/cadence sensors are attached. It is a *lot* more expensive than duct tape. I first learned about it from guys I know who do a lot of photo work.
Gaffer's tape = "Royal" duct tape......
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Old 09-14-12, 02:53 PM
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Originally Posted by Chombi
Gaffer's tape = "Royal" duct tape......
Ssssshhhhh......

Shimagnolo is just looking for any excuse to post a picture of a nipple...

=8-)
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Old 09-14-12, 04:12 PM
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The warranty thing is why you want to buy from and use your LBS (local bike shop) they will register your purchase and go to bat for you if it breaks. almost all bikes that are ridden a lot eventually have a failure. Almost all bikes are not ridden that much.

Giant warranties very few frames, but gets great PR for it. Dealer does work, and gets paid. You get a free ot low cost for some labor and other parts frame. everyone wins.

Rod
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Old 09-15-12, 05:04 PM
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This thread was awesome. I really enjoyed reading it.
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Old 09-15-12, 10:02 PM
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Originally Posted by Rubato
Would it be possible to use zip ties to hold duct tape over the JB Weld?
That's a good idea, the OP might have squeezed at least 40 miles more from that frame!
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Old 09-19-12, 03:32 PM
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Actually you didn't mention the warrantee at all in your initial post as quoted below and I don't see it in later post either until your 11:14 post on 13 Sept. Likewise you didn't say you were looking for a temp repair either. So given all that, I hope your got what you were after. Either way you either need a new frame or the services of a TIG welder imho.

" EMERGENCY Frame Repair (worst I've ever SEEN!)
I have a Giant Lite LA Free Electric Bicycle.

So where my down tube meets the bottom bracket (well what's actually the top of my engine), has snapped. Not cracked. SNAPPED. OFF. Right now I'm just dealing with getting all the plastic guards off the engine/frame, and taking the crank arm off. Afterwards, I have JB Weld epoxy putty. I don't know what the best way to use it is, or if it's the best thing to use at all. Any tips?

Also, when I actually get it permanently welded, will I have to take the whole engine off? I need help!!
"
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Old 09-19-12, 04:31 PM
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Originally Posted by Mithrandir
This thread was awesome. I really enjoyed reading it.
No kidding.

How'd I miss this?
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Old 09-19-12, 07:04 PM
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Originally Posted by AlphaDogg
Not when you become a stain on the pavement. Be smart about this.
The stain will be strictly temporary, too. What's the worry?
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Old 09-22-12, 02:27 PM
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If your collective "rational advice" weren't so pretentious and blatantly rude, maybe they wouldn't be disregarded so often. If it weren't for the fact that 90% of my replies were from pretentious-holier-than-thou-I-know-everything-about-everything DICKHOUSES I wouldn't have even tried the fix. I would have taken the advice. The point of the attempt was to prove you wrong for my own personal satisfation. My putty was not just epoxy, I'm not quite that reckless.

I'll have you know, it's still holding just fine. I touch it up once or twice a week. You can say it's "hardly a fix at all, even an emergency one," but I still get to and from work free of injury and with the fix still intact. I do this 5 days a week. I'm happy I did get such pretentious replies, otherwise I would've never tried and succeeded.

Getting the bike tig welded with a sturdy underside reinforcement in 2 weeks.
It's extremely possible and worth it to weld an irreplaceable aluminum frame, so long as one isn't concerned with adding a little more aluminum and weight to the frame.
The heat treatment is hard to access, but do-able and not horribly expensive. I plan to do that in the future. If you're still all so determined to see me fail, I'll be happy to let you know how the weld holds up.

I'll let you know how my Stalk bamboo bicycle built with EPOXY RESINS holds up too. I plan to get one next summer when my wallet's a little thicker.
I hear they're rather sturdy. So epoxy is a joke is it?


THANKYOU ROD (ragtoplvr) for your courteous, knowledged, and useful advice.
THANKYOU CAMILO for the survival kit info. I may not have fixed bike frames, but I've had to do many makeshift emergency repairs on different things, including a boat. It's where I came up with the idea in the first place.

It's not easy, but it's workable to use similar items (to Camilo's survival kit) to temporarily keep a bike frame together. It's horribly unsafe if it's broken in the wrong spot, but mine is broken a pretty nice spot. It continued to ride after it snapped, I didn't stop dead. This was the only reason I figured it was worth a shot since I knew I wouldn't destroy myself. It's worked so far, so have fun with your head in the clouds, because I'm still riding my bike. Nanny nanny boo boo, stick your head in doo doo.
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Old 09-22-12, 03:44 PM
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If ever I have the opportunity to name a product, it'll be called MerkelWeld. Something about the word weld used when it don't have anything to do with welding inspires people to use, mis-use, and then use more of whatever it is you're selling.

Look for MerkelWeld muffins coming soon to a store near you. I now pronounce the thread dead.
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Old 09-22-12, 04:48 PM
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Originally Posted by Flying Merkel
If ever I have the opportunity to name a product, it'll be called MerkelWeld. Something about the word weld used when it don't have anything to do with welding inspires people to use, mis-use, and then use more of whatever it is you're selling.

Look for MerkelWeld muffins coming soon to a store near you. I now pronounce the thread dead.
But will the product fly?

=8-)

(pun intended...)

=8-)
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Old 09-22-12, 04:54 PM
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Originally Posted by Starscream
The point of the attempt was to prove you wrong for my own personal satisfation. My putty was not just epoxy, I'm not quite that reckless.

And you succeeded - in proving us right. By your own admission the repair failed.

BTW it would be a bad idea to ride the frame between getting it welded and getting it heat treated, but I don't expect you'll listen to that advice either.
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Old 09-22-12, 05:40 PM
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Originally Posted by Flying Merkel
.

Look for MerkelWeld muffins coming soon to a store near you. I now pronounce the thread dead.

Flying Merkel Muffins? I'd buy shares in it!
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Old 09-22-12, 05:48 PM
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Originally Posted by Flying Merkel
Look for MerkelWeld muffins coming soon to a store near you. I now pronounce the thread dead.
You do not want to use the word weld in anything to be introduced to the digestive tract.

Take it from an old guy, this is a bad idea.......unless maybe they are MerkelWeld Bran Muffins ??
Threads like this one never die, they just gradually turn to crap.........
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Old 09-22-12, 06:05 PM
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Originally Posted by 3alarmer
Threads like this one never die, they just gradually turn to crap.........
This one started that way and deteriorated from there.
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Old 09-22-12, 06:11 PM
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since this was cross-posted from framebuilding, and he got good advice there, I'm closing this
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