Heat Fusing Cable Ends?
03-07-13, 11:56 AM
#27
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Originally Posted by FBinNY
On my own bikes I use a small oxy-acetylene torch with a reducing flame which rapidly heats and flame cuts the wire, leaving perfectly fused ends.
03-07-13, 01:02 PM
#28
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We cut them with a torch at our shop as well and it works great. You basically clamp the cable just behind where you want it cut in vicegrips, pull it taught and heat it with the torch (flame pointed AWAY from the bike/people obviously) and once it starts glowing you keep lightly pulling and twist quickly until it comes apart. It leaves an end that will simply not fray and can be removed easily. It also takes just a few more seconds than cutting it with cable cutters.
03-07-13, 03:11 PM
#29
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Originally Posted by fietsbob
I solder the cable before final cutting , use a soldering iron, not open flame.
03-09-13, 06:55 AM
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Another source for crimps -- I've been using 3/32" o.d. brass tubing I got from ACE. Got 3 foot-long sticks for about $3, and cut off 1/2 inch pieces with a dremel.
03-09-13, 08:27 AM
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Fabric paint works well and adds a touch of color. I am going to experiment with this "fusing" thing
03-10-13, 03:46 PM
#32
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Originally Posted by fietsbob
I solder the cable before final cutting , use a soldering iron, not open flame.
03-10-13, 04:39 PM
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Originally Posted by chucky
+1 Just use a soldering iron to put a drop of solder on the end...available at any plumbling, hardware, or electronics store.
