Brake and derailleur cables
#1
Senior Member
Thread Starter
Join Date: May 2011
Location: Orange County, CA
Posts: 88
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
Brake and derailleur cables
I don't know if this is the right section to ask this question, but I need some advice.
I'm building my 88 Centurion Ironman with Shimano 600 Tri-Color (6400) and I don't know what type of brake and derailleur cables/housings to get. I don't think I should get generic ones, but if I don't get generic, what should I get? I'm not trying to break the bank on cables and housings, but I would like decent quality.
Also, is there a "feelable" difference between generic and non-generic cables/housings?
Thanks.
I'm building my 88 Centurion Ironman with Shimano 600 Tri-Color (6400) and I don't know what type of brake and derailleur cables/housings to get. I don't think I should get generic ones, but if I don't get generic, what should I get? I'm not trying to break the bank on cables and housings, but I would like decent quality.
Also, is there a "feelable" difference between generic and non-generic cables/housings?
Thanks.
__________________
20 Giant Escape 2 Disk
89 Centurion IM Master
20 Giant Escape 2 Disk
89 Centurion IM Master
#2
Senior Member
Join Date: Mar 2008
Posts: 8,688
Mentioned: 46 Post(s)
Tagged: 0 Thread(s)
Quoted: 1073 Post(s)
Liked 291 Times
in
218 Posts
The two main differences to keep track of are:
- brake(tight wound spiral) vs shifter (near parallel strands) cable housing.
Get this wrong - shifter housing used as brake housing - and you are flirting with a critical failure.
The other way around - brake housing used as shifter housing may mess with your shifting, but that's it.
A secondary difference is between brake housings, which are available both with and without lining. Never seen unlined shifter(near-parallel) cable housing, but I guess it's possible.
At the extreme low end of the scale, department-store spare parts, a bag with both housing and cable, you can still find unlined housing. But I'd recommend against using it. Lined housing gives a definitely smoother feel.
Then there's cables. Apart from brake vs shifter, with different heads and diameters, cables come in two main variations:
- stainless
- galvanized
On top of that they may be die drawn(smoother surface) or not, and may be surface treated for slickness or not.
When it's new, and properly installed - anything works. I can tell the difference between lined and unlined brake housing, but that's it. Galvanized vs stainless, I wouldn't be able to guess.
But when things start to get grimy, then the difference begins to tell, particularly for high-index derailer systems. Good quality shifter cables(die-drawn, stainless and/or slick treated are much more abuse tolerant than a rougher galvanized cable.
A downside of stainless is that it's a bit harder to service the system. Galvanized can be easily solder-sealed, pulled out of the housing, cleaned and(lightly) lubed and reinstalled. Stainless needs a special solder.
As long as the material requirements are there - lined, smooth etc - I've never noticed any difference between the blingy brands or the generic brands. BBB housing vs Jagwire vs Shimano vs unlabelled housing with the same features - I'll use them all interchangeably without any concern.
If you buy a cable kit, sometimes there's a difference in how useful the accessories are, ferrules etc.
Then it's always possible to go overboard with Kevlar wires and Nokon housing, of you feel the spending urge coming on....
- brake(tight wound spiral) vs shifter (near parallel strands) cable housing.
Get this wrong - shifter housing used as brake housing - and you are flirting with a critical failure.
The other way around - brake housing used as shifter housing may mess with your shifting, but that's it.
A secondary difference is between brake housings, which are available both with and without lining. Never seen unlined shifter(near-parallel) cable housing, but I guess it's possible.
At the extreme low end of the scale, department-store spare parts, a bag with both housing and cable, you can still find unlined housing. But I'd recommend against using it. Lined housing gives a definitely smoother feel.
Then there's cables. Apart from brake vs shifter, with different heads and diameters, cables come in two main variations:
- stainless
- galvanized
On top of that they may be die drawn(smoother surface) or not, and may be surface treated for slickness or not.
When it's new, and properly installed - anything works. I can tell the difference between lined and unlined brake housing, but that's it. Galvanized vs stainless, I wouldn't be able to guess.
But when things start to get grimy, then the difference begins to tell, particularly for high-index derailer systems. Good quality shifter cables(die-drawn, stainless and/or slick treated are much more abuse tolerant than a rougher galvanized cable.
A downside of stainless is that it's a bit harder to service the system. Galvanized can be easily solder-sealed, pulled out of the housing, cleaned and(lightly) lubed and reinstalled. Stainless needs a special solder.
As long as the material requirements are there - lined, smooth etc - I've never noticed any difference between the blingy brands or the generic brands. BBB housing vs Jagwire vs Shimano vs unlabelled housing with the same features - I'll use them all interchangeably without any concern.
If you buy a cable kit, sometimes there's a difference in how useful the accessories are, ferrules etc.
Then it's always possible to go overboard with Kevlar wires and Nokon housing, of you feel the spending urge coming on....
#3
Bicycle Tinker'er
Join Date: Jun 2006
Location: Kansas City
Posts: 174
Bikes: Focus Touring (Vhc.)
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
Go stainless steel cables for the longest life. I'm inclined to agree with Dabac about the housing. Shimano has served me well.
Although that Nokon housing seems to be in a league of it's own. (never used it though)
Although that Nokon housing seems to be in a league of it's own. (never used it though)
#4
Senior Member
Join Date: Jan 2010
Location: North Central Ohio
Posts: 190
Bikes: 2012 Jamis Satellite Comp, '98 Schwinn Searcher GSX, '90 Schwinn Traveler, '87 Miyata 312, '87 Schwinn World Sport,
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Likes: 0
Liked 0 Times
in
0 Posts
TJ...I use Jagwire Road Pro Kits with success. Top notch quality in a kit with everything you need - also comes in a nice variety of colors. I pick the
kit up for about $35 - I also use the Parks cable/housing cutters.
https://jagwire.com/products/v/road_pro
kit up for about $35 - I also use the Parks cable/housing cutters.
https://jagwire.com/products/v/road_pro
Last edited by Shepp30; 02-24-14 at 05:23 AM.
#5
Senior Member
Tjcough, I've used upper level Jagwire cables and housings and I can't tell any difference to upper level Shimano cables and housings.
Brad
Brad
#6
Senior Member
Join Date: Dec 2009
Location: Houston, TX
Posts: 28,682
Bikes: 1990 Romic Reynolds 531 custom build, Merlin Works CR Ti custom build, super light Workswell 066 custom build
Mentioned: 106 Post(s)
Tagged: 1 Thread(s)
Quoted: 6556 Post(s)
Likes: 0
Liked 58 Times
in
36 Posts
TJ...I use Jagwire Road Pro Kits with success. Top notch quality in a kit with everything you need - also comes in a nice variety of colors. I pick the
kit up for about $35 - I also use the Parks cable/housing cutters.
https://jagwire.com/products/v/road_pro
kit up for about $35 - I also use the Parks cable/housing cutters.
https://jagwire.com/products/v/road_pro
Yes you can feel the difference that top notch cables make. Don't settle for less. The Pro Road are fully back-compatible with older model brakes and dearailleurs.
#7
Zip tie Karen
Join Date: Aug 2009
Location: Fair Oaks Ranch, TX
Posts: 7,005
Bikes: '13 Motobecane Fantom29 HT, '16 Motobecane Turino Pro Disc, '16 Motobecane Gran Premio Elite, '18 Velobuild VB-R-022, '21 Tsunami SNM-100
Mentioned: 26 Post(s)
Tagged: 0 Thread(s)
Quoted: 1464 Post(s)
Liked 1,537 Times
in
804 Posts
I don't know what dollar amount "breaks the bank" for the OP, but it's simplest to buy a higher end jagwire or equivalent kit. They're a good enough value, and they give you excellent results.
I wouldn't use low-end Bell/WalMart kits, except to harvest the cable crimp ends.
One could buy lined cable housing in bulk from eBay sellers, buy separate ferrules, and bulk buy drawn stainless inner cables from China. That takes a little more effort and might save 20% from the kit prices if done carefully and in quantities of more than one bike's worth. You also have to know exactly what you need to make a complete cable set of the correct housing types, too.
I wouldn't use low-end Bell/WalMart kits, except to harvest the cable crimp ends.
One could buy lined cable housing in bulk from eBay sellers, buy separate ferrules, and bulk buy drawn stainless inner cables from China. That takes a little more effort and might save 20% from the kit prices if done carefully and in quantities of more than one bike's worth. You also have to know exactly what you need to make a complete cable set of the correct housing types, too.
Last edited by Phil_gretz; 02-24-14 at 08:08 AM.
#8
Senior Member
Thread Starter
Join Date: May 2011
Location: Orange County, CA
Posts: 88
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 9 Post(s)
Likes: 0
Liked 1 Time
in
1 Post
I was eyeballing the Jagwire Road Pro kit, and this post looks like it confirmed my assumption that it would be a good lot to buy.
I guess I'm gonna go with it!
I guess I'm gonna go with it!
__________________
20 Giant Escape 2 Disk
89 Centurion IM Master
20 Giant Escape 2 Disk
89 Centurion IM Master
#9
Senior Member
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,526
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 1956 Post(s)
Likes: 0
Liked 960 Times
in
666 Posts
Another vote for Jagwire cables and housings. I don't buy their premade kits but buy housing in 25 foot coils and the inner cables 12 or so at a time. Bought through Amazon, the shipping is free and I have a several year's supply for all of my bikes.
#11
Senior Member
Join Date: Aug 2005
Location: Pittsburgh, PA
Posts: 33,526
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
Mentioned: 39 Post(s)
Tagged: 0 Thread(s)
Quoted: 1956 Post(s)
Likes: 0
Liked 960 Times
in
666 Posts