Wheel building gone wrong - a "twang" and disaster
#51
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.... When that chain drops in there, you will regret riding a wheel where the spokes at the top of the hub face forward and have the heads out. Those spokes will actively pull the chain in deeper. Damage to your derailleur, possibly dropout, chain and hub will happen. ....
If the spokes on the outside rear the hub, ie. elbow out are leaving the shell in a clockwise direction (RH spiral) then they'll suck the chain down. OTOH if those elbow out spokes are leaving in a counterclockwise direction, they'll tend to lift the chain. One glance at the area near the cassette of any built wheel will make it obvious whether the wheel would tend to suck the chain down or lift it when overrunning.
In any case, chains have been over shifting for ages and the most common worst case scenario is inconvenience because once the chain is pulled below the spoke line, there's enough room for the wheel to turn. The issue is that it's a royal PIA to free the trapped chain without removing the cassette or freewheel.
Also, chain overshift tends to nick or gouge the spokes and that can set up spoke breakage some time down the road. Often it's a long time down the road, but it can also be sooner.
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Last edited by FBinNY; 11-19-14 at 02:14 PM.
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Once would have sufficed. When writing about how much a thing deforms under force, as opposed to breaking, they are the same.
I adopted the word Mr FBinNY introduced; the portion of the post you quote responded to him.
I don't see this. Why the elbow and not the nipple? (A study conducted at Stanford for Wheelsmith in 1984-5 found
Bicycle Wheel Spoke Patterns and Spoke Fatigue, Journal of Engineering Mechanics, vol 122, no. 8, (August 1996 pp. 736-742, Henri P. Gavin, Professor, Department of Civil Engineering, Duke. https://people.duke.edu/~hpgavin/pape...heel-Paper.pdf) I see 2 forces on the spoke: tension, which stretches it, and torque, which bends it. Both have to propagate over the entire spoke. The ends are more fixed than the center so they can't bend as much. If the fatigue of repeated bending breaks spokes they would break in the center. Hold a spoke at both ends, bend it: what happens? Keep on doing that until it breaks: what part breaks?
Because the elbow moves in the hub, rotating back and forth to transmit torque from the hub (rear wheel) to the tire and inwards and outwards, rubbing off a bit of metal each rotation of the wheel - I can see the wear the spokes have rubbed in the hub and the wear on a spoke's elbow when I take a wheel apart.
Wouldn't it be more wonderful it had no fatigue limit? Is there a non-wonderful material that has no fatigue limit?
The surfaces? Do you mean the ends? It's at the ends when it's a moment; when it's compression or tension of a uniform material it's the same throughout. A little torque gets lost between the hub and the rim but all the rest has to get transmitted through the spoke. In a uniform material the part that bends the most absorbs the most.
The center of the spoke isn't bending? Hold a spoke, push in from both ends: where does it bend? Hold a non-straight spoke, pull: where where does it bend?
I found some threads at :: CyclingForum.com , correspondents include Sheldon Brown and Jobst Brandt, that indicate that butted spokes distribute high-impact stresses more quickly amongst themselves and from the elbow and nipple to the center internally in high-impact stresses. Also, astonishing to me, Mr Brandt wrote
Butted vs. straight-gauge spokes - Page 2 in other words he says a thinner spoke stretches less under tension, the reason why butted spokes don't wear out rims as quickly. This is hard to believe.
I adopted the word Mr FBinNY introduced; the portion of the post you quote responded to him.
In 68 spokes the failure occurred at the cold-worked elbow; in the remaining 8 spokes the failure occurred at the threads.
Because the elbow moves in the hub, rotating back and forth to transmit torque from the hub (rear wheel) to the tire and inwards and outwards, rubbing off a bit of metal each rotation of the wheel - I can see the wear the spokes have rubbed in the hub and the wear on a spoke's elbow when I take a wheel apart.
Wouldn't it be more wonderful it had no fatigue limit? Is there a non-wonderful material that has no fatigue limit?
The surfaces? Do you mean the ends? It's at the ends when it's a moment; when it's compression or tension of a uniform material it's the same throughout. A little torque gets lost between the hub and the rim but all the rest has to get transmitted through the spoke. In a uniform material the part that bends the most absorbs the most.
The center of the spoke isn't bending? Hold a spoke, push in from both ends: where does it bend? Hold a non-straight spoke, pull: where where does it bend?
I found some threads at :: CyclingForum.com , correspondents include Sheldon Brown and Jobst Brandt, that indicate that butted spokes distribute high-impact stresses more quickly amongst themselves and from the elbow and nipple to the center internally in high-impact stresses. Also, astonishing to me, Mr Brandt wrote
Cyclic stress causes fatigue cracks and a thinner spoke as [sic] a lower N/mm elongation than a fat one
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While I believe you are exaggerating the issue greatly, my real problem is that you have your facts backward unless I don't understand your use of "face forward".
If the spokes on the outside rear the hub, ie. elbow out are leaving the shell in a clockwise direction (RH spiral) then they'll suck the chain down. OTOH if those elbow out spokes are leaving in a counterclockwise direction, they'll tend to lift the chain. One glance at the area near the cassette of any built wheel will make it obvious whether the wheel would tend to suck the chain down or lift it when overrunning.
If the spokes on the outside rear the hub, ie. elbow out are leaving the shell in a clockwise direction (RH spiral) then they'll suck the chain down. OTOH if those elbow out spokes are leaving in a counterclockwise direction, they'll tend to lift the chain. One glance at the area near the cassette of any built wheel will make it obvious whether the wheel would tend to suck the chain down or lift it when overrunning.
Now, you have to see a few wheels to get the pattern. A fully "stomped" inside pulling will have a lot more damage than an outside pulling where the rider instantly backed off and braked hard. (A place where locking up the rear brake can save you big $$s! Forget that tire!)
Ben
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You understood me right. I get your logic, but that isn't what happens. Examine wheels that have suffered chain overshift and you will see a clear pattern that backs what I said. (And I cannot explain it. My best reasoning always comes up with the same result you did, but I have enough experience to know that my $$s are better spent defying that logic.)
Now, you have to see a few wheels to get the pattern. A fully "stomped" inside pulling will have a lot more damage than an outside pulling where the rider instantly backed off and braked hard. (A place where locking up the rear brake can save you big $$s! Forget that tire!)
Ben
Now, you have to see a few wheels to get the pattern. A fully "stomped" inside pulling will have a lot more damage than an outside pulling where the rider instantly backed off and braked hard. (A place where locking up the rear brake can save you big $$s! Forget that tire!)
Ben
BTW- you're not consistent. You advocate for inside pulling (head is out, spoke is in) then say inside pulling suffers more damage.
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Opinion? This has been my experience, as a rider, working in bike shops and examining and noting spoking patterns in every chain dump I have seen over 40 years. Have you seen otherwise? If so, tell us about them.
Ben
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One fact that might differentiate the outcome, isn't the spoke pattern, but the cassette/spoke clearance. If there's enough clearance a wheel laced as you do will quickly suck the chain down below the spoke elbows where the wheel may spin with less damage. OTOH- if the clearance is tight, spokes sucked down can immediately shear the elbows or at the least shave the outside of the spoke.
So, let's simply agree to disagree, and readers can weigh both opinions (because that's what they are, no matter how they were derived) and decide for themselves.
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I found some threads at :: CyclingForum.com , correspondents include Sheldon Brown and Jobst Brandt, that indicate that butted spokes distribute high-impact stresses more quickly amongst themselves and from the elbow and nipple to the center internally in high-impact stresses. Also, astonishing to me, Mr Brandt wrote Butted vs. straight-gauge spokes - Page 2 in other words he says a thinner spoke stretches less under tension, the reason why butted spokes don't wear out rims as quickly. This is hard to believe.
For the rest, I recommend the following book. It has all the mechanics formulas that we are talking about as well as the proper definitions for words like stress, strain, torsion, and tension so when you use them it won't be confusing to a reader.

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Glad to have you as a friend; are we going to exchange birthday presents?
#60
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You interpret his comment to mean 'the same elongation for a lower N/mm'; I interpret it to mean 'a lower elongation for the same N/mm'. Syntactically both are possible;..... Doesn't flexing make the rim crack? If the thinner spoke elongates more doesn't the rim flex more?
In any case, I have to wonder if you're intentionally trying to live up to your name, and your agenda is to gull some of us into wasting time refuting fatuous arguments.
OTOH- on the off chance that you're genuinely confused, I'll offer one last short hint to (maybe) point you in the right direction. You have your horse and cart reversed and are confusing causes and effects. Think about how suspension forks reduce frame stress, or similar applications where the deflections that happen under stress are directed to one place rather than another.
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We're talking about different things: a structural member has a stress limit; to protect it from breaking at its stress limit one can suspend it flexibly or incorporate flexibility, which stretches out the duration of a stress thereby decreasing its maximum: all a stress's energy still goes through the member, just over a longer time so it's not as high at any one moment. If a breaking-stress happens at one point and one can distribute it through the member more quickly one can keep a single point from bearing as much stress. I'm talking about a spoke breaking from gradual wear, from millions of events all of them far below its stress limit. In this case the less a part flexes the longer it lasts. The less it flexes the less the atom rearrange. I quoted Mr Brandt because he talked about high-impact events, not gradual wear.
A rim deforms, spoke tension resists its deformation; the magnitude of the rim's deformation is a function of the strength of the spokes: the stronger, the less the spokes stretch, the less the rim deforms. This deformation can prevent breaking from a single event severe-enough to break a rim were the spokes perfectly stiff, but it also work-fatigues a rim, leading to earlier failure from fatigue.
Crossing spokes makes wheels less stiff; according to Bicycle Wheel Spoke Patterns and Spoke Fatigue it doesn't make them stronger under radial loads (but does under lateral loads):
The fatigue life of the spokes of a rear wheel supporting radial loads is therefore not significantly influenced by the spoke pattern.
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El-Oh-El. You are an entertaining troll.
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Is that their purpose? I thought it was for the comfort of the rider. Yes, one purpose is rider comfort, and another is handling and control. Feel free to research the principles of vehicle suspension on your own. However, the existence of suspension reduces maximum stress on the rest of the frame members and engineers factor that...
-------------------
Some people solder spokes together where they cross to make wheels stiffer: does this make them more-likely to break?
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Some people solder spokes together where they cross to make wheels stiffer: does this make them more-likely to break?
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#64
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I'm far from a MechE, but even I can see how bogus RandomTroll's claims are. They are full of crap.
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Cyclic stress causes fatigue cracks and a thinner spoke as a lower N/mm elongation than a fat one. Hence the rim knows as does the nipple, that stress excursions with thinner spokes are lower,
By increasing the excursion of the member by much more than that of a rigid member.
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page 88-91 https://prawda.org/_/The%20Profession...elbuilding.pdf
I got vers. D
I got vers. D
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