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-   -   Headset "Dust Band" (?) Replacement? (https://www.bikeforums.net/classic-vintage/1120323-headset-dust-band-replacement.html)

dstaudacher 08-30-17 06:53 AM

Headset "Dust Band" (?) Replacement?
 
My headset looks like this: http://i.ebayimg.com/00/s/MTU5OVgxNT...XD5jo/$_35.JPG
(note: the "dust band" (?) is missing from the top adjuster nut)
I'd like it to look like this: http://cdn.vintagevelo.co.uk/wp-cont...1/P1150582.jpg
(note: has a black "dust band" (?) around the top adjuster, covering the set screw which holds it in place)
I'd *love* to find an exact replacement part, but given that even *new* headsets like this are impossible to find, I assume I'm forced to improvise and make do as best I can.
My best attempt so far is a wide rubber band. It's a pretty good fit but it's blue and will need something like contact cement to keep it in place. Any better ideas? Has anybody here ever come up against this before?

Bianchigirll 08-30-17 09:51 AM

A trip to your local hardware store or electronics store may be your best bet. Maybe some sort of O ring, plumbing gasket or drive belt would make a good temporary fix.

SJX426 08-30-17 01:02 PM

I have the same issue with a Mavic. Stacked O rings sounds good! :)

Chombi1 08-30-17 01:54 PM

A slice off a large enough inner tube coould work, stretched over that gap on the headset.....

Slash5 08-30-17 02:31 PM

What diameter is it? Could a 1 1/8 headset spacer be modified to work?
How about a piece of black plastic with a drop of crazy glue on the ends - they make custom o-rings that way.

dddd 08-30-17 05:22 PM

To make a good band, I would put a large-diameter sleeve of shrink tubing over the affected area, then shrink it with a heat gun.
Then I would remove the sleeve and trim out the part that fits where the band is supposed to be. Luckily the original is black, and gloss-black shrink tubing in large diameters is available. Perhaps a vendor could provide a manufacturer's sample of a short length of the product, then you could test it out and start producing and offering these replacements to the market.
Some Campag headsets have a similar issue with a rubber band covering an oil port.
I have some thick shrink tubing that it seems if I stretched it slightly might fit over a headset. I used a piece of it recently to modify the water spill-over level in a toilet tank!

FBinNY 08-30-17 05:32 PM

Buy a piece of heat shrink tubing in the color of your choice. Cut it overly wide, fit it and shrink it to a fit with a hair drier. Then use a razor blade to trim it to a perfect fit.


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