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I need to straighten out Stella

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Old 02-21-19, 07:41 PM
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I need to straighten out Stella

I've been working on a parts bin fixed gear build with a Stella SX-73 frame I bought a while back. It passed the string test (after some adjustment) and my rear wheel is properly dished. However, with the wheel in place, the rim is off center at the brake bridge. When I sight up the stays from the dropouts toward the seat cluster, I can see that the drive side stay is a bit bowed out, and the NDS has the opposite problem, and measuring from the stays to rim, there's a difference of 6.5 mm between the two sides. A side collision of some sort, I suppose. The paint all looks, well, no worse than the rest of the bike. I am not at all worried about the integrity of the frame; I just want to bend it back.
So here's my plan, and please holler at me if you think it unwise.
I don't have a frame table, but I do have a workbench and plenty of wood clamps. My plan is to lay the bike on its side with the bowed side facing up. I can make some hardwood blocks to cradle the seat end of the NDS seat stay, and the bottom of the stay will rest on the skewer end, as I'll be leaving the wheel in place to block the dropouts. Or maybe I should put a block under that end of the stay as well, so I'm leaving the dropout alone. So essentially the two stays and brake bridge will be isolated. Then, I'll put a contoured block directly over the brake bridge, and run a pipe clamp from that to the bottom of the bench top. Then, crank the clamp until I coerce the stays back into their proper place.
So....good idea? Bad idea? Am I likely to break the brazing at the seat cluster? I would really rather not do that.
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Old 02-21-19, 08:13 PM
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How about a hub in place of the wheel?
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Old 02-21-19, 08:14 PM
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You should be OK, as long as you work slowly and methodically. I have cold-set lots of frames, either for alignment purposes or to accept a longer-than-OEM rear axle.
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Old 02-21-19, 08:15 PM
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Originally Posted by 3speedslow
How about a hub in place of the wheel?
I like that idea.
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Old 02-21-19, 08:22 PM
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Originally Posted by 3speedslow
How about a hub in place of the wheel?
I don’t have another 120 hub, but I could just put a block of wood in there.
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Old 02-21-19, 08:58 PM
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@fleslider did it this way in this recent post.
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Old 02-21-19, 09:11 PM
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Originally Posted by Hudson308
@fleslider did it this way in this recent post.
Nice. That’s basically what I intend to do, only lower tech. And I hope to move both stays and the bridge as a unit.
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Old 02-21-19, 09:18 PM
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Originally Posted by due ruote

I don’t have another 120 hub, but I could just put a block of wood in there.
...you don't need a whole hub. If you don't have one, you can just take a nutted axle of the proper diameter and double nut it on each side, one nut inside each dropout, and one nut outside each dropout. Working a frame to pull it back into plane is a lot easier without the wheel in place, because the rim and spokes always seem to be in the way when you want to grab or pry something.

Not certain how you intend to secure the block of wood.
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Old 02-21-19, 09:30 PM
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Originally Posted by due ruote
I've been working on a parts bin fixed gear build with a Stella SX-73 frame I bought a while back. It passed the string test (after some adjustment) and my rear wheel is properly dished. However, with the wheel in place, the rim is off center at the brake bridge. When I sight up the stays from the dropouts toward the seat cluster, I can see that the drive side stay is a bit bowed out, and the NDS has the opposite problem, and measuring from the stays to rim, there's a difference of 6.5 mm between the two sides. A side collision of some sort, I suppose. The paint all looks, well, no worse than the rest of the bike. I am not at all worried about the integrity of the frame; I just want to bend it back.
So here's my plan, and please holler at me if you think it unwise.
I don't have a frame table, but I do have a workbench and plenty of wood clamps. My plan is to lay the bike on its side with the bowed side facing up. I can make some hardwood blocks to cradle the seat end of the NDS seat stay, and the bottom of the stay will rest on the skewer end, as I'll be leaving the wheel in place to block the dropouts. Or maybe I should put a block under that end of the stay as well, so I'm leaving the dropout alone. So essentially the two stays and brake bridge will be isolated. Then, I'll put a contoured block directly over the brake bridge, and run a pipe clamp from that to the bottom of the bench top. Then, crank the clamp until I coerce the stays back into their proper place.
So....good idea? Bad idea? Am I likely to break the brazing at the seat cluster? I would really rather not do that.
....I can't tell from your description exactly what it is that you think is causing the problem. If it passes the string test, and the wheel is dished properly, what exactly is it that your analysis concludes is causing the problem ? From your description, it is obvious that something is causing the dropouts to sit at two different heights. But that can be any number of seat stay issues. Sometimes a bike was brazed up a little off right at time of construction, and the same thing happens.

I have a Zeus Competition that came that way. I managed to find one place where the wheel can sit in the dropouts where the wheel centers at the top withthe brake bridge...so try fiddling around with your wheel placement before you start bending things. IME, seat stays are relatively difficult to bend and align in the manner you propose. Not saying it can't and shouldn't be done. Just exploratory analysis of the position and alignment of the dropouts needs to be done before you start in trying to straighten stuff that might have been a little curved at time of manufacture.
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Old 02-21-19, 09:41 PM
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Originally Posted by 3alarmer
...you don't need a whole hub. If you don't have one, you can just take a nutted axle of the proper diameter and double nut it on each side, one nut inside each dropout, and one nut outside each dropout. Working a frame to pull it back into plane is a lot easier without the wheel in place, because the rim and spokes always seem to be in the way when you want to grab or pry something.

Not certain how you intend to secure the block of wood.
Good point. An axle I have. Or just a bolt and some nuts.
I will also take your other advice and do some more scoping before anything else. I can clearly see that the seat stays are curved. Whether they were assembled that way, or were initially straight and later met some trauma, I can’t say.
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Old 02-21-19, 09:54 PM
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...just remember that your goal is to get the dropout openings level with each other and parallel if possible, and spaced at 120. If you can set the frame up level on something, then maybe extend a piece of allthread through both dropouts and put a level on that, It might give you some hints which way to go. My instinct is to say that straightening one of the seat stays (to lengthen it and lower that side's dropout) is what you might end up doing.
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Old 02-21-19, 10:38 PM
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Originally Posted by due ruote

Nice. That’s basically what I intend to do, only lower tech. And I hope to move both stays and the bridge as a unit.
We only had to bend one side of the chainstay straight to get it back in alignment. we had a hub in the dropouts to keep our spacing. Slow and controlled is what it takes.
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Old 02-22-19, 01:02 PM
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I took another look, and held a straightedge against both stays. They were clearly bowed out toward the drive side. So I went ahead with the repair. Super easy and worked like a charm.


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Old 02-22-19, 01:07 PM
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Nice job. Love it when a plan works out!
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Old 02-22-19, 01:24 PM
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SWEET STRAIGHTENED STELLA STEEL!!!
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Old 02-22-19, 02:17 PM
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Good job! I am impressed.
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Old 02-22-19, 02:42 PM
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Awesome another vintage bike saved! and a Stella at that!
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Old 02-22-19, 02:55 PM
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Good job.

as with most things , if you think it through first and then take things one step at a time almost anything is possible.

I had a bike recently that had an outward bow on the drive side seat stay . I did pretty much what you did and was successful .

Like you I have a wood shop and plenty of clamps. (I especially like the Jorgesen Clamps to hold the frame upright when desired. )

One thing I have found is that not all frames are the same stiffness. Some you really have to muscle and some move very easily.
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Old 02-22-19, 03:08 PM
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Originally Posted by capnjonny
Good job.

as with most things , if you think it through first and then take things one step at a time almost anything is possible.

I had a bike recently that had an outward bow on the drive side seat stay . I did pretty much what you did and was successful .

Like you I have a wood shop and plenty of clamps. (I especially like the Jorgesen Clamps to hold the frame upright when desired. )

One thing I have found is that not all frames are the same stiffness. Some you really have to muscle and some move very easily.
I imagine if you do much of this sort of thing you develop a feel for the material. To me it feels like there is quite a bit of initial resistance, but once you hit the working force it moves quite readily.
I knew I had 6.5mm difference side to side, so I only needed to move the bridge by 3.25 mm. I took a scrap strip of wood, and marked a reference mark across it and the block under the clamp. Then another mark on the strip 3.25 mm away for a target. Then it was just an iterative process of cranking the clamp, releasing the tension, checking the mark, etc until I hit the target. Took about 3 tries.
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Old 02-22-19, 06:12 PM
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Wow, nice save.
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Old 02-22-19, 07:33 PM
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Now, try that with a graphite frame.
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