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-   -   Larger pulleys..... (https://www.bikeforums.net/classic-vintage/1214850-larger-pulleys.html)

conspiratemus1 10-08-20 02:51 PM


Originally Posted by hokiefyd (Post 21734618)
I think this is a good techincal discussion over what's really happening in a bike drivetrain. Nobody's been insulting or condescending. I really do think that changing pulley sizes and cage length are both ways that derailleur engineers can increase or decrease chain storage in the derailleur, and I think my pictorial model has demonstrated that. But, if I've misinterpreted something, I hope we can keep the discussion going.

I'm here to learn! :thumb:

OK, in that spirit, I will say, sincerely, that your logic around the angular movement of the cage speaks to something I hadn’t thought of. Since there is no guarantee that something not thought of is not decisive—indeed it often is decisive—I’m going to admit I was logically wrong. The true state of affairs requires a test, but since your logic is compelling, the onus is on me to produce the contrary evidence (if it exists.)

Nicely done, and I learned, too.:thumb:

RobbieTunes 10-08-20 03:00 PM


Originally Posted by droppedandlost (Post 21734637)
Do you size the chain differently with larger pulleys?

Excellent question.
So, it needs a longer chain, but does that translate to more wrap, or more slack?
Where does clutched fit in the wrap game, besides smashing your fingers the first time you remove a rear wheel?


Originally Posted by droppedandlost (Post 21734637)
Seems like a bit more wrap to me.

If you can get the wrap, can you do the wrap? (Name that movie)

hokiefyd 10-08-20 03:03 PM

An interesting twist to this conversation is the old SunTour XC derailleur:

SunTour XC derailleur (3 pulley system)

The "length" of the cage is equivalent to a short cage (draw a line between the upper and lower pulley), in terms of how the lower pulley would rotate forward and rearward during shifts. But it had larger wrap capacity because of a third pulley. I reckon that design had enough downsides (complexity, friction, cost, etc.) that it was dropped without further refinement.

RobbieTunes 10-08-20 03:05 PM


Originally Posted by hokiefyd (Post 21734670)
An interesting twist to this conversation is the old SunTour XC derailleur:

SunTour XC derailleur (3 pulley system)

The "length" of the cage is equivalent to a short cage (draw a line between the upper and lower pulley), in terms of how the lower pulley would rotate forward and rearward during shifts. But it had larger wrap capacity because of a third pulley. I reckon that design had enough downsides (complexity, friction, cost, etc.) that it was dropped without further refinement.

So if you bend the cage, that makes no difference?

bulgie 10-08-20 03:36 PM


Originally Posted by droppedandlost (Post 21734637)
Do you size the chain differently with larger pulleys? Big-big +2 seems RD independent. Seems like a bit more wrap to me.

Exactly. The chain is the same length in big-big whether large or small pulleys, because it is essentially straight. Then in small-small, the bigger pulleys "use" more chain. Total wrap is the difference in length between the straight path and the sinuous path. Definitely larger difference with larger pulleys on the same length of cage. Apologies if I'm repeating myself but I prefer "reiterating". ;)

-mb

hokiefyd 10-08-20 04:17 PM


Originally Posted by RobbieTunes (Post 21734672)
So if you bend the cage, that makes no difference?

If you're talking about a traditional 2-pulley cage, and you're talking about bending the cage from what we see as a straight line into a "bent line", then it would make a difference (because it would effectively shorten it).

If you imagine a straight cage that's 4" in length, then the distance between the pulley wheels is 4". The length of chain stored by that cage will be somewhat more than 4", because it wraps around the pulleys, but the C-t-C distance is 4". Now imagine you bent that cage back 90 degrees (if that were even possible) midway between the pulleys. So you'd measure "down" from the top pulley 2", and then straight "back" from there 2"...you'd have a right triangle, yes? A^2 + B^2 = C^2. Instead of a 4" C-t-C distance, it'd be sqrt(8), which is about 2.8". Actual length of chain stored would be somewhat more than that because, again, the chain is wrapping around the pulleys. But we're not changing pulley size, here...we're simply changing the distance between them.

This is the opposite of the original discussion (pulley size), and really does get back to cage length. If you keep the pulley sizes the same, then shortening the cage (or reducing the distance between the pulleys) will reduce wrap capacity.

Anything that increases the length of chain that a derailleur can store (longer cage, larger pulleys, or even adding more pulleys) also increases the length of chain the derailleur can give back to the drivetrain system, which is really what chain wrap capacity is all about, right? (And, of course, the inverse is true about reducing storage.) With big-big and a straight-through derailleur, it's not really "storing" anything in the sense that you could theoretically remove it and make a single speed and the bike would still work. But as you take links away that the drivetrain needs by shifting to lower gears, those links have to go somewhere...and they "get stored" in the derailleur cage. Of course, wrap isn't a literal measurement of the number of links in a cage, but this measurement is a good way to compare the relative storage capacity of two different derailleur designs. And the more links (or length or however you wish to measure it) the derailleur can "store" in its cage system, the increased ability it has to keep chain tension when going towards the small-small combination.

jamesdak 10-08-20 05:39 PM


Originally Posted by conspiratemus1 (Post 21734613)
The arrival of Popcorn Man means it’s time to go do something else. I’m taking the hint.
Thx.

No, no, no, no. That's not what I meant at all. This is both informative and entertaining while not being confrontational. I'm truly enjoying it.

Sorry if I confused folks. I do have a way of doing that sometime, LOL!

jamesdak 10-08-20 05:41 PM


Originally Posted by hokiefyd (Post 21734618)
I think this is a good techincal discussion over what's really happening in a bike drivetrain. Nobody's been insulting or condescending. I really do think that changing pulley sizes and cage length are both ways that derailleur engineers can increase or decrease chain storage in the derailleur, and I think my pictorial model has demonstrated that. But, if I've misinterpreted something, I hope we can keep the discussion going.

I'm here to learn! :thumb:

Me too, I didn't mean to imply this was getting ugly, just truly entertaining. Guess this ol' geezer still doesn't understand all these social medial nuances.

jamesdak 10-08-20 05:48 PM

Man, I go out for a ride and come back to realize I was a buzz kill on an excellent thread. Never intended that, thoroughly enjoying this thread. Don't let my ignorance stop it.

I will say I've always understood things to work the way hokiefyd keeps explaining it.

hokiefyd 10-08-20 06:36 PM


Originally Posted by jamesdak (Post 21734895)
Guess this ol' geezer still doesn't understand all these social medial nuances.

I don't "get" most of them, either. It does seem that the popcorn icons come out right before threads get locked...not that one causes the other, but I think it's sort of an internet "inside joke" that popcorn being hauled out implies the environment is getting toxic and the thread will get closed down. :lol:

Nemosengineer 10-08-20 07:08 PM

Both of these wrap the same amount of chain and shift slicker than owl snot, but I think the 7703 looks better doing it.

Dura Ace 7703 GS 9 speed triple

https://live.staticflickr.com/65535/...6019b1c2_c.jpg20200418_182918 (1) by nemosengineer, on Flickr

Dura Ace 7803 GS 10 speed triple

https://live.staticflickr.com/65535/...26b54639_c.jpg20191020_145506 by nemosengineer, on Flickr

: Mike

70sSanO 10-08-20 07:50 PM

It’s not chain wrap for big-big. You can always make any chain long enough for the big-big to work with any derailleur.

You need the wrap for the small cog (small-small) so the derailleur doesn’t fold back on itself. That is where you need to take up the excess chain.

John

RobbieTunes 10-08-20 08:08 PM


Originally Posted by hokiefyd (Post 21734962)
I don't "get" most of them, either. It does seem that the popcorn icons come out right before threads get locked...not that one causes the other, but I think it's sort of an internet "inside joke" that popcorn being hauled out implies the environment is getting toxic and the thread will get closed down. :lol:

At least it wasn't me, this time. I just couldn't find the angle.

The Golden Boy 10-08-20 08:14 PM

Chain wrap.

Glamorous:

https://live.staticflickr.com/4850/3...e435a207_h.jpg620 Build Derailleurs by Dave The Golden Boy, on Flickr

https://live.staticflickr.com/1741/2...442c29ab_h.jpg1985 Trek 720 by Dave The Golden Boy, on Flickr



Then there's the 'triple pulley' theory- which works great- it wraps colossal amounts of chain, it's basically an elbow- the triple pulley isn't engaged until the elbow moves back far enough for it to engage- and you don't have to have a great big ol' arm swinging around and coming 3" off the ground.

I like the look of the red Bullseyes...

https://live.staticflickr.com/4674/3...f2c50771_b.jpgSuntour XC by Dave The Golden Boy, on Flickr

Compare that to the Le Tech- which was a triple pivot derailleur- and just happened to have a huge long arm, but normal sized pulleys.

https://live.staticflickr.com/4756/2...3a87c9e9_h.jpgSuntour Derailleurs by Dave The Golden Boy, on Flickr

And then Suntour went all out for the outrageously long cage AND the outrageously huge 15T pulley.

https://live.staticflickr.com/4591/3...f2575edd_h.jpg2nd Generation Mountech by Dave The Golden Boy, on Flickr

hokiefyd 10-09-20 05:41 AM


Originally Posted by 70sSanO (Post 21735059)
It’s not chain wrap for big-big. You can always make any chain long enough for the big-big to work with any derailleur.

You need the wrap for the small cog (small-small) so the derailleur doesn’t fold back on itself. That is where you need to take up the excess chain.

I like that way of thinking. Big-big doesn't need any chain storage, and could be setup to be truly straight through the derailleur. Wrap is to store excess chain given up by the drivetrain so the tension doesn't go slack. The more links a derailleur can store in its cage system, the more links it can take up from the drivetrain...and more capacity there is for wider gearing ranges.

Ferrouscious 10-09-20 07:26 AM


Originally Posted by natterberry (Post 21734541)
How fast do I go with aftermarket 13T aluminum pulleys?

not nearly fast enough:)

AJI125 10-09-20 07:43 AM

This is fascinating. Love this discussion, the illustration is awesome and bulgie's explanation finally sealed my opinion. If anyone wants to entertain an example...

So I have a ~94 Record 8s RD that I swapped the short Record OR cage onto (cheap, gets a little more wrap, and only one of any length I could find). So if I keep my upper pulley the same, I can get the biggest rear cog size possible. If I increase the size of the lower pulley, I can potentially add a tooth or two of additional wrap, right?

I haven't got this on the bike yet as I need to do some frame de-rusting and then figure out which shifters I'm gonna use (8s Record through and through or 10s Chorus with a 10s Shimano cassette?). But I may just have to play around with this, as I like the lower gearing on my other bike so much. Gotta start hunting on eBay for some 11, 12, or more tooth pulleys, and maybe some spacers to get the width right, and see what I can fit in there. Eyeballing it, looked like lots of room for more teeth.

RobbieTunes 10-09-20 07:51 AM


Originally Posted by natterberry (Post 21734541)
How fast do I go with aftermarket 13T aluminum pulleys?

n+1/.5 watt

That's really really fast, Bernie.

madpogue 10-09-20 10:27 AM


Originally Posted by jamesdak (Post 21734895)
Me too, I didn't mean to imply this was getting ugly, just truly entertaining. Guess this ol' geezer still doesn't understand all these social medial nuances.

Don't worry, you had it right. Going back at least 20 years, :popcorn has always meant simply "this is interesting, I'm gonna grab some popcorn, sit back and watch (read)". Any interpretation involving conflict is a misinterpretation. Granted, "interesting" exchanges _sometimes_ become controversial, but that's coincidental.


Originally Posted by The Golden Boy (Post 21735090)

Do the italics on the derailleur on the left have any impact on chain wrap?

RobbieTunes 10-09-20 10:29 AM


Originally Posted by madpogue (Post 21735745)
Don't worry, you had it right. Going back at least 20 years, :popcorn has always meant simply "this is interesting, I'm gonna grab some popcorn, sit back and watch (read)". Any interpretation involving conflict is a misinterpretation. Granted, "interesting" exchanges _sometimes_ become controversial, but that's coincidental.

Do the italics on the derailleur on the left have any impact on chain wrap?

No, but the bike leans right.

The Golden Boy 10-09-20 10:50 AM


Originally Posted by madpogue (Post 21735745)

Do the italics on the derailleur on the left have any impact on chain wrap?

I don't think so- but the one on the right is clearly more aerodynamic.

dazz100 10-12-20 03:15 PM


maschwab 10-12-20 03:26 PM

Reduced Friction
 

Originally Posted by nomadmax (Post 21733772)
Bunkie

I'm not an engineer but I have stayed in a Holiday Inn ;) I would say the chief reason larger pulleys are touted as "better" is that they reduce the angle/bend of the chain when it goes around the pulleys, thereby reducing friction. I'm sure they have some kind of fancy bearing in them that further reduces friction but I don't know that to be a fact. As far as increasing chain wrap, it would be the same as it was with smaller pulleys; only a greater distance between the pulleys (center to center) would do that.

I remember seeing an infrared video from this research project www dot georgeron dot com slash 2007 slash 11 slash bicycle-efficiency-boosters dot html . Despite several searches, it doesn't look like it is available anymore. It showed a little heat on the chainring, a little more heat on the cassette, and the most heat on the jockey wheels. The heat generated is directly proportional to the angle the individual chain link has to turn to go around that pulley.

stardognine 10-12-20 03:42 PM

Replying to remind myself to re-read this. I think mine is one of those oddball Altuses. 🤔 Whichever it is, it seems fine for touring. 👍

old's'cool 10-12-20 05:19 PM


Originally Posted by maschwab (Post 21740398)
I remember seeing an infrared video from this research project www dot georgeron dot com slash 2007 slash 11 slash bicycle-efficiency-boosters dot html . Despite several searches, it doesn't look like it is available anymore. It showed a little heat on the chainring, a little more heat on the cassette, and the most heat on the jockey wheels. The heat generated is directly proportional to the angle the individual chain link has to turn to go around that pulley.

Interesting... While it (i.e. the infrared video) shows the temperature, and you mention a correlation with link angularity, it does not follow that this is a causal correlation. it is highly likely that the chainring, having the highest thermal mass and heat transfer, is quickly dissipating any heat that is generated (and thereby staying close to the ambient temperature). In second place in these properties would be the sprocket (smaller, steel), and bringing up the rear are the jockey wheels (smallest, plastic).


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