Spokes
#26
Full Member
Taking this illustration further, we can use a real wheel. I removed spokes from half of the wheel. You can see that the hub is hanging from the spokes. If I were braver, I’d put this is a frame and have some confidence that I could get on the bike and the bike wheel would not collapse (as long as it doesn’t rotate). In that case there would be tension on the spokes from the weight of the bicycle and rider. The structure wouldn’t be sound but it would hold under static load.
The tensioned wheel is not a tensegrity structure, but rather a prestressed structure: https://en.m.wikipedia.org/wiki/Pres...idge%20systems.
There may be rims strong enough to bear you weight with just the top-half of spokes populated, but I do not believe that it is true for the many simple box section rims widely used. They are only strong in compression, and only kept in compression by the strong tension in the full 360deg of spokes.
I believe Jobst's underlying results from finite analysis are valid and interesting: That the largest *change* is stress between and unloaded and loaded wheel is in the spokes at the bottom. And that rim deflection inwards in that region causes compressive force, which the spoke can handle as long as that force is less than the pre-tensioning, so that each spoke remains overall in tension.
#27
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Not to pick on you particularly, but your comment is what I see as a large part of the problem when it comes to wheel strength and wheel strength testing. Everyone concentrates on the rim as the place of strength which, in my opinion, is misplaced. I don’t use (supposedly) strong rims and don’t see any real difference in wheel durability even though I’m a large, aggressive rider. I use Mavic XC717 rims and/or Velocity Aeroheats on my mountain bikes (559mm rims) which are 420 g rims. I don’t currently use Velocity A23 on my loaded touring bike but I would have no problem whatsoever trusting them to carry the load. Rims really don’t add much to the strength or durability of the wheel given the way in which the rim interacts with the spokes. Spokes do all the heavy lifting and get none of the credit.
Consider what “kills” a wheel. If you crack a rim due to spoke tension, the wheel isn’t “done”. It’s somewhat trivial to replace a rim if you have one with the same ERD. Reduce tension on the spokes and swap them over to the new rim. I’ve done it a number of times when I can find the same model rim or one with a similar enough ERD. But break a single spoke and the wheel is somewhat suspect. Break another spoke and the wheel is more than “somewhat” suspect. Break a third spoke and you should seriously consider rebuilding the wheel. Break more than 3 spokes and you are just wasting your time trying to keep up with the cascade of spoke failure that you are going to be dealing with shortly.
And if you just go by the posts here in the Bike Forums, rim failure is relatively uncommon. Spoke failure, on the other hand, is a far more common topic, especially in the touring and Clydesdale forums where the loads carried are higher and the stress on the wheels are greater.
Consider what “kills” a wheel. If you crack a rim due to spoke tension, the wheel isn’t “done”. It’s somewhat trivial to replace a rim if you have one with the same ERD. Reduce tension on the spokes and swap them over to the new rim. I’ve done it a number of times when I can find the same model rim or one with a similar enough ERD. But break a single spoke and the wheel is somewhat suspect. Break another spoke and the wheel is more than “somewhat” suspect. Break a third spoke and you should seriously consider rebuilding the wheel. Break more than 3 spokes and you are just wasting your time trying to keep up with the cascade of spoke failure that you are going to be dealing with shortly.
And if you just go by the posts here in the Bike Forums, rim failure is relatively uncommon. Spoke failure, on the other hand, is a far more common topic, especially in the touring and Clydesdale forums where the loads carried are higher and the stress on the wheels are greater.
I, too, am a Clydesdale rider, mostly by virtue of height. Still, I can lean on a set of wheels and frame, though I am not a gorilla nor do I try to be. I have broken one spoke in all of my riding, and it was a wheel that had been built for some time. I don't know the spoke tension on it as I had bought it as built (7400 hubs, 2.0-1.7-2.0 spokes, MA2 rims), but I knew I didn't want to start chasing the rabbit of spoke replacement, especially as a rear wheel, so I rebuilt it. The rim was also experiencing cracks at the eyelet in a few spots. Took me several years to get to those points of failure, but I didn't mess around.
Anyway, I am glad that there are people that test component strength and get to the bottom of what really drives success or failure and where stresses are. I'm not that guy, nor will I be that guy. My comment culled remarks from the OP and several others and used in service of observable ride quality/feel differences, especially in my current in-progress wheel build.
*****
Perhaps more relatedly to spokes' strength in the wheel build equation, a year ago I had a Trek FX drop bar conversion build where I initially used DT Swiss R23 wheels @ 1600g or so. R460 rims (469g each, 23mm wide external, parabolic profile), their slightly heavier aero/bladed spokes, and R350 hubs. Ran that wheelset with 35s and 42s. In the name of cutting more weight and seeing what ride quality difference it made, I changed the R23 wheels to lighter (~1500g) Shimano RS81s--basically a Dura-Ace 9000 C24 wheelset with a heavier freehub and likely spokes--the carbon-over-aluminum rim was the same, as was the spoke count. Ran it with the same 35mm tires, may have even done the 42s. The differences were quite stark. On 35s, the RS81s absorbed the road imperfections better, but on anything involving medium to high speed turns--whether sweeping or more quickly executed--the RS81s gave troubling handling characteristics. Unstable and unpredictable throughout the turn. R23s didn't flinch, and neither did any other vintage wheel build with those tires previously or since.
This is probably an obvious horses-for-courses situation, with the RS81s built for road/race tire sizes, light weight, and great manners exclusively, to the detriment of 'flexibility' (or adaptability) when someone like me decides to introduce large tires to it. The R23s are also a road wheel, but they are heavier overall, with slightly wider rims and a higher spoke count. Spoke strength, rim strength (or at least rim profile), and spoke count, IMO, certainly are in play here (in this comparison). RS81s deliver a much nicer ride at 25-28mm tire sizes vs the R23, as do most vintage wheelsets, which is plenty good, because the R23s look cool and handle a 48mm tire (on my '09 Tricross) just fine.
#28
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The tensioned wheel is not a tensegrity structure, but rather a prestressed structure: https://en.m.wikipedia.org/wiki/Pres...idge%20systems.
Tensegrity, tensional integrity or floating compression is a structural principle based on a system of isolated components under compression inside a network of continuous tension, and arranged in such a way that the compressed members (usually bars or struts) do not touch each other while the prestressed tensioned members (usually cables or tendons) delineate the system spatially.[1]
- Precompression with mostly the structure's own weight
- Pre-tensioning with high-strength embedded tendons
- Post-tensioning with high-strength bonded or unbonded tendons
The radial spoke bicycle wheel, if one discounts the axle and bearings, is a pure tensegrity structure. It consists of a rim in compression joined to a hub maintained in radial tension by pre-tensioned spokes. The spokes being pre-tensioned place the hub in circumferential tension and the rim in circumferential compression. The flange on the hub which takes the spoke ends is subjected to forces which tend to "unzip" the flanges along the line of the holes.
To be fair, the article as says
Some schools of thought would have the hub hang from the topmost spoke/s, others would have it stand on the bottom spoke/s. Both are wrong - or it might be said not even wrong.
Contrary to the opinions of many otherwise knowledgeable writers the weight of the rider and bicycle is never transmitted to the rim via compressive forces. Under normal conditions the load is transmitted from axle and hub via tensile forces to the rim and from the rim to the ground via compression. Imagine a wheel built using string in place of the spokes. You will see at once that no spoke transfers load in compression, simply because it is impossible to push a piece of string. Consider also that the spoke nipple is a free fit in the rim. If the hub could push a spoke it would simply cause the spoke nipple to protude - there would be no transfer of load from hub to rim whatsoever.
There may be rims strong enough to bear you weight with just the top-half of spokes populated, but I do not believe that it is true for the many simple box section rims widely used. They are only strong in compression, and only kept in compression by the strong tension in the full 360deg of spokes.
On the other hand, putting the spokes on the lower half of the wheel would result in instantaneous collapse when any load over that of the bicycle (and perhaps not even that) were placed on it. I won’t be testing that!
I believe Jobst's underlying results from finite analysis are valid and interesting: That the largest *change* is stress between and unloaded and loaded wheel is in the spokes at the bottom. And that rim deflection inwards in that region causes compressive force, which the spoke can handle as long as that force is less than the pre-tensioning, so that each spoke remains overall in tension.
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#29
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cyccommute - stress. J-bend spokes. Tension. At the J-bend, the load on the spoke is in large part shear from the hub flange to the spoke which is at near right angle to the flange there. It would be fun to see a 3-d stress view of the last 3mm of a spoke. All sorts of stuff going on there.
And, I’ll point out again, that there are very few measurements of any kind when it comes to spokes and spoked wheels.
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#30
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And speaking of the rare case of a spoke breaking in the middle, it happened to two or three spokes in a wheel I had. I mentioned it to an expert, and he told me that they must have been caused by faulty metal. The wheel was out of warranty, so I rebuilt it with a new complete set of spokes.
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#31
Full Member
I have proven this to be possible by building wheels with minimum tension and riding them. The question isn't whether you can ride them. The question is, how long will they last? At low tensions, I believe the change in tension when riding it is greater, and that greater change leads to quicker fatigue.
Photos of various failure surfaces under a microscope were posted with descriptions of the grain-level evidence for different failure modes. I didn't have the metallurgy knowledge to judge.
judge.
#32
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Spoke strength in tension is not really a factor in a wheel. Yes, butted spokes are weaker in pure tension. But spokes rarely fail in tension and when they do, it is usually from defects or damage. Spokes fail far more often from fatigue and the "neck" at the hub flange and less often through the threads (usually from poor alignment with the rim nipple seat). Butted spokes absorb road shock and simply stretch, sparing those high stress locations from the biggest loads. (Easier on both rims - less likely to crack at the spoke holes and hub flanges also.)
All the wheels I have ridden for very long distances have had double butted spokes. Most of the wheels I've owned that have cracked nipple seats on the rim have had 14g (2.0) straight spokes. I will use 14g straight for right rear if I am going 14-15 double butted for the rest. Yes, triple butted or 13-14 would be better but these seem to work and I build few wheels that heavy. The vast majority of my wheels are 14-16, 15-17 and the like (2.0-1.6, 1.8-1.5) and 14-15 right rear (2.0-1.8).
My wheels almost always go until the rims fail; impact or crash damage or brake wear. For the latter I often rebuild with same spokes and new rim if I can match ERDs.
All the wheels I have ridden for very long distances have had double butted spokes. Most of the wheels I've owned that have cracked nipple seats on the rim have had 14g (2.0) straight spokes. I will use 14g straight for right rear if I am going 14-15 double butted for the rest. Yes, triple butted or 13-14 would be better but these seem to work and I build few wheels that heavy. The vast majority of my wheels are 14-16, 15-17 and the like (2.0-1.6, 1.8-1.5) and 14-15 right rear (2.0-1.8).
My wheels almost always go until the rims fail; impact or crash damage or brake wear. For the latter I often rebuild with same spokes and new rim if I can match ERDs.
#33
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So, like with frames and handlebars, we're not choosing the strongest parts available, but ones that are strong enough for the job, but not unnecessarily heavy. And it turns out spokes can be pretty skinny and still accomplish that. I have over 8,000 miles on a wheelset built with 1.8-1.6-1.8 spokes, and I'm starting to feel that even those are overbuilt!