Catastrophic Hub Failure!
#1
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From: On the Road
Bikes: Custom built tourer, custom electric bike, beaters everywhere
Catastrophic Hub Failure!
Okay, so maybe it's not the end of the world, but I probably won't be able to ride my bike tomoorow.
I ride 48 kms a day on my Giant Cypress I've converted with a Wilderness Energy brushless hub. I use a 36V NiCad battery. On the way home, I stopped for a drink of water (it was 32C) and when I started again the hub didn't work. Nothing. The light was out in the speed control and since the battery seemed fine, I'm thinking it's the controller.
Any engineers out there with theories on why my usually reliable ebike failed?
I ride 48 kms a day on my Giant Cypress I've converted with a Wilderness Energy brushless hub. I use a 36V NiCad battery. On the way home, I stopped for a drink of water (it was 32C) and when I started again the hub didn't work. Nothing. The light was out in the speed control and since the battery seemed fine, I'm thinking it's the controller.
Any engineers out there with theories on why my usually reliable ebike failed?
#3
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From: On the Road
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Originally Posted by Brian
Were you able to pedal it home?
#5
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Originally Posted by Brian
Hmmm. Would you have been able to ride it home if it was a normal bike?
#6
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Joined: Sep 2006
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From: Kansas
Bikes: This list got too long: several ‘bents, an urban utility e-bike, and a dahon D7 that my daughter has absconded with.
It will be interesting to watch the anti-ebike crowd go into a feeding frenzy with thiis one "oh look an ebike had a mechanical... conventional bikes never have mechanicals... bla bla bla..." The last failures I have had to deal with on conventional bikes (both mine and a friends, on different days) that downed the biks on the raod would have been still ridible if they had been ebikes (broken chains, both times).
Mechanical things break. I will argue that the answer to
was most certainly a yes. for that matter I expect that the rider was able to ride the ebike home; or across the county, for that matter, the rider CHOSE a different option.
Enjoy your feeding frenzy, all the while pretending that have never had, and will never have, a mechaincal failure of a system that DOES NOT leave the bike unridable.
On to the problem, unless there is a good reason not to, you cheould be able to test the controller by bypasing it. Run, using test leads, power straight from the battery to the motor. If the motor spins up (and be ready, it will go to full speed) then the motor is probably fine.
Mechanical things break. I will argue that the answer to
Hmmm. Would you have been able to ride it home if it was a normal bike?
Enjoy your feeding frenzy, all the while pretending that have never had, and will never have, a mechaincal failure of a system that DOES NOT leave the bike unridable.
On to the problem, unless there is a good reason not to, you cheould be able to test the controller by bypasing it. Run, using test leads, power straight from the battery to the motor. If the motor spins up (and be ready, it will go to full speed) then the motor is probably fine.
#8
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Depends on the set-up. On the Giant Lite, it's about 10 pounds for the motor and housing and about 8 pounds for the battery. The guys that are doing 50+ I'm going to guess the motor is about the same and the batteries are 20+ pounds.
#9
e-Biker
Joined: Aug 2006
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From: Mississauga, Ontario, Canada
Bikes: Gary Fisher, Strong GT-S eBike
Originally Posted by stokell
Of course, why do you ask?
I did a battery-less run the other night, I left the battery at home, and even with the electric motor it was still fairly rideable. A lot slower than usual and a bit slower than normal bikers but still rideable.
Every so often I set the Bionx to assist mode #0 so I end up doing all the work. Not a problem. Just slow as heck.
#11
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From: Between the mountains and the lake.
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Originally Posted by stokell
I probably won't be able to ride my bike tomoorow.
You might not be able to ride your bike tomorrow due to electrical issues? Don't you see the irony in that?
#13
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From: Tasmania, Australia
Bikes: GT3 trike,Viper chopper, electric assist Viper chopper,Electric moped(Vespa style)
Originally Posted by Brian
I'm not trying to start a flame war. I think some of you may recall that as the forum administrator, I was a bit reluctant to even create an Electric Bikes forum. But since it's here, I would like to enter into discussions with an open mind, yet be able to question the wisdom of electric bikes.
You might not be able to ride your bike tomorrow due to electrical issues? Don't you see the irony in that?
You might not be able to ride your bike tomorrow due to electrical issues? Don't you see the irony in that?
I ride both, mostly HPV unless carrying an injury or have been over doing the riding.
They are great fun and if used as an assist will give a good level of exercise plus anyway you cut it if it reduces car use it can't be bad.
I live in a very steep enviroment and they allow me to get light exercise when injured, mind you if you take an e-bike out with the idea of pushing your average speed they can burn more energy than an unassisted bike due to their weight, but they can also allow insane average speeds.
Great for a dedicated commuter, if you are a bit off colour use the e-bike.
They also allow a more gentle intro to riding for the less fit or terrain challenge newbie.
Oh and the other use I am reading of more often is to allow long distance commuting.
#14
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From: Fallbrook,Calif./Palau del Vidre, France
Bikes: Klein QP, Fuji touring, Surly Cross Check, BCH City bike
was it sealed bearings or ball bearings? Probably bearings failed. Routine maintenance might have prevented the problem. Would not extra weight on the hubs enhance the need for maintenance schedules. ? Never any sign of a problem before this failure. Seems a sign of pending hub failure is a wobbly wheel?
#15
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Joined: Jan 2005
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From: On the road-USA
Bikes: Giant Excursion, Raleigh Sports, Raleigh R.S.W. Compact, Motobecane? and about 20 more! OMG
Don't own an E-bike....yet
but have been researching them with interest. I want to get my hands on one of the not yet on the market Schwinn Campus models. And I will be seriously considering a Stoke Monkey on an Xtracyle. They definitely have their place in the transportation mix. As far as reliability and what happens when they break down...anything mechanical is subject to failure at some point in time. I saw at least 7 cars on the side of the road on the way into work this morning that weren't there on the way home last night
The good news is with a bike if it breaks you can push it home
Aaron
but have been researching them with interest. I want to get my hands on one of the not yet on the market Schwinn Campus models. And I will be seriously considering a Stoke Monkey on an Xtracyle. They definitely have their place in the transportation mix. As far as reliability and what happens when they break down...anything mechanical is subject to failure at some point in time. I saw at least 7 cars on the side of the road on the way into work this morning that weren't there on the way home last night
The good news is with a bike if it breaks you can push it home
Aaron
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Webshots is bailing out, if you find any of my posts with corrupt picture files and want to see them corrected please let me know. :(
ISO: A late 1980's Giant Iguana MTB frameset (or complete bike) 23" Red with yellow graphics.
"Cycling should be a way of life, not a hobby.
RIDE, YOU FOOL, RIDE!"_Nicodemus
"Steel: nearly a thousand years of metallurgical development
Aluminum: barely a hundred
Which one would you rather have under your butt at 30mph?"_krazygluon
#16
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From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Originally Posted by geebee
Brian, most are defensive re e-bikes as some are prone to bag them out.
I ride both, mostly HPV unless carrying an injury or have been over doing the riding.
They are great fun and if used as an assist will give a good level of exercise plus anyway you cut it if it reduces car use it can't be bad.
I live in a very steep enviroment and they allow me to get light exercise when injured, mind you if you take an e-bike out with the idea of pushing your average speed they can burn more energy than an unassisted bike due to their weight, but they can also allow insane average speeds.
Great for a dedicated commuter, if you are a bit off colour use the e-bike.
They also allow a more gentle intro to riding for the less fit or terrain challenge newbie.
Oh and the other use I am reading of more often is to allow long distance commuting.
I ride both, mostly HPV unless carrying an injury or have been over doing the riding.
They are great fun and if used as an assist will give a good level of exercise plus anyway you cut it if it reduces car use it can't be bad.
I live in a very steep enviroment and they allow me to get light exercise when injured, mind you if you take an e-bike out with the idea of pushing your average speed they can burn more energy than an unassisted bike due to their weight, but they can also allow insane average speeds.
Great for a dedicated commuter, if you are a bit off colour use the e-bike.
They also allow a more gentle intro to riding for the less fit or terrain challenge newbie.
Oh and the other use I am reading of more often is to allow long distance commuting.
When the components become lighter, seamless in operation, and more aesthetically pleasing, then I might begrudgingly acknowledge their usefulness. But for now, adding 18 pounds or more of mechanically questionable weight to a bicycle seems like a foolish endeavour to me.
And I don't buy the argument that even normal bikes have mechanical issues. No one has had to push their bike home due to an issue they were unable to diagnose. Flats can be fixed, broken chains are rare. There is hardly any mystery to how a bicycle works.
#17
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Joined: Aug 2006
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From: Mississauga, Ontario, Canada
Bikes: Gary Fisher, Strong GT-S eBike
Originally Posted by Brian
I'm not trying to start a flame war. I think some of you may recall that as the forum administrator, I was a bit reluctant to even create an Electric Bikes forum. But since it's here, I would like to enter into discussions with an open mind, yet be able to question the wisdom of electric bikes.
You might not be able to ride your bike tomorrow due to electrical issues? Don't you see the irony in that?
You might not be able to ride your bike tomorrow due to electrical issues? Don't you see the irony in that?

And I often run into "normal" bikes broken down on the bike paths as well. They're not invulnerable to break downs either.
Mechanical things break... it just happens. Doesn't matter if it's electric powered or human powered or gas powered. Sure more complex vehicles may break down even more than others. You're not likely to dump your bike for roller skates are you?
#18
e-Biker
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From: Mississauga, Ontario, Canada
Bikes: Gary Fisher, Strong GT-S eBike
Originally Posted by Brian
And I don't buy the argument that even normal bikes have mechanical issues. No one has had to push their bike home due to an issue they were unable to diagnose. Flats can be fixed, broken chains are rare. There is hardly any mystery to how a bicycle works.
Maybe they should all just dump their bikes and get rollerblades instead.
#19
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Bikes: Soma cyclocross with Bionx PL500HS
Originally Posted by Brian
I know they were starting to gain interest in popularity when I left NSW, but if it's no longer rideable due to the drive mechanism, that really defeats the purpose.
When the components become lighter, seamless in operation, and more aesthetically pleasing, then I might begrudgingly acknowledge their usefulness. But for now, adding 18 pounds or more of mechanically questionable weight to a bicycle seems like a foolish endeavour to me.
And I don't buy the argument that even normal bikes have mechanical issues. No one has had to push their bike home due to an issue they were unable to diagnose. Flats can be fixed, broken chains are rare. There is hardly any mystery to how a bicycle works.
When the components become lighter, seamless in operation, and more aesthetically pleasing, then I might begrudgingly acknowledge their usefulness. But for now, adding 18 pounds or more of mechanically questionable weight to a bicycle seems like a foolish endeavour to me.
And I don't buy the argument that even normal bikes have mechanical issues. No one has had to push their bike home due to an issue they were unable to diagnose. Flats can be fixed, broken chains are rare. There is hardly any mystery to how a bicycle works.
#20
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From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
Zeuser, I'm not buying your argument. I carry a spare tube, a few patches, and a multi-tool with a chain breaker. I've never had to walk my bike home.
#21
put our Heads Together

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From: southeast pennsylvania
Bikes: a mountain bike with a cargo box on the back and aero bars on the front. an old well-worn dahon folding bike
Zeuser, I'm not buying your argument. I carry a spare tube, a few patches, and a multi-tool with a chain breaker. I've never had to walk my bike home.
Brian, if it's not too much to ask, please answer this question:
would you prefer people (other than yourself) whose physical condition, desire to avoid sweating, riding distance, and/or some other factor convinces them not to ride a regular bicycle to choose:
a)e-bikes,
b)an economy car, OR
c)a vespa or similar scooter?
I'm making a couple of assumptions here: that it's best for the person to minimize waste of limited resources and minimize pollution (whether C02, N0x, unburnt fuel, etc)... and for the person to avoid the health problems that come with not exercising. Let's also assume that, for the forseeable future, vehicles with motors will remain popular in developed countries. Of course, I am also making the bold assumption that some segment of the population is actually willing to use e-bikes.
#22
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From: Between the mountains and the lake.
Bikes: 8 bikes - one for each day of the week!
You've placed a lot of conditions on that one, but of course I would like to see them use an ebike. I just don't understand why any able-bodied person would want to add the extra weight, if they can ride a bike without all that. I'm also not impressed by some of the dangerous backyard engineering I've seen.
For what it's worth, I have 8 bicycles, a very economical car, and a motorcycle (with an engine larger than the one in my car) that's reasonably economical as well.
For what it's worth, I have 8 bicycles, a very economical car, and a motorcycle (with an engine larger than the one in my car) that's reasonably economical as well.
#23
put our Heads Together

Joined: Jun 2003
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From: southeast pennsylvania
Bikes: a mountain bike with a cargo box on the back and aero bars on the front. an old well-worn dahon folding bike
I just don't understand why any able-bodied person would want to add the extra weight, if they can ride a bike without all that.
I sympathize with those members' disgust at the way cars are overused in the USA and many other countries, and I also don't own a car or use one for my day-to-day needs.
#24
put our Heads Together

Joined: Jun 2003
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From: southeast pennsylvania
Bikes: a mountain bike with a cargo box on the back and aero bars on the front. an old well-worn dahon folding bike
By the way I also consider motorcycles to be too heavy and inefficient to be good replacements for e-bikes... just as I consider e-bikes to be too heavy and inefficient to be good replacements for regular bikes in many situations.




