How long does it take a bike shop mechanic to assemble a bike?
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#32
Full Member
I assemble bikes for Walmart.
I average 15 mins per bike, about 20 if I have to adjust the derailleurs.
All I have to install are pedals, handlebars, front wheel, seat, and any accesories (training wheels, reflectors, axel pegs)
Air up the tires and it goes to the sales floor.
I check/adjust brakes & gears, but even if I spend 3 hours on it, the bike is only as good as the parts it came with.
That's the truth about big box store bikes...
I average 15 mins per bike, about 20 if I have to adjust the derailleurs.
All I have to install are pedals, handlebars, front wheel, seat, and any accesories (training wheels, reflectors, axel pegs)
Air up the tires and it goes to the sales floor.
I check/adjust brakes & gears, but even if I spend 3 hours on it, the bike is only as good as the parts it came with.
That's the truth about big box store bikes...
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Shop mechanics can build reputations. One high end shop, near me, writes the name of the mechanic who assembled the bike and checked it out on a tag right next to the price tag for the buyer to know.
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What a strange response. It does nothing but explain your high post count.
I'm pretty sure it has to do with duties - at least in Canada. A complete bike is taxed at a much higher rate than bike parts. I'm not sure at which point the parts cease to be parts and becomes a complete bike.
Importing a bike that needs to be completely refurbished before it can be sold, seems like a false economy. You're replacing cheap Chinese labor with expensive American labor, yet retaining the negative brand recognition associated with cheap production. I can see the point of folding the bars and removing the pedals so it can be shipped in a smaller box, but the wheels should be correctly built, and the bearings correctly set up.
#36
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Amazon gives a specific number of Seconds for their pickers to Run for the ordered item . or they get Fired.
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Importing a bike that needs to be completely refurbished before it can be sold, seems like a false economy. You're replacing cheap Chinese labor with expensive American labor, yet retaining the negative brand recognition associated with cheap production. I can see the point of folding the bars and removing the pedals so it can be shipped in a smaller box, but the wheels should be correctly built, and the bearings correctly set up.
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#40
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My take was that wasn't important or insightful writing. In other words, a waste of time.
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Takes a VERY LONG TIME!
I was a pro bike mechanic almost 30 yrs. ago, but just for a few months after dropping out of college before joining the Navy. It took me about 1 hr. to assemble a bike as a pro back then. Takes me 3-4 hrs. now to assemble a BikesDirect bike. Why the difference? Because I save the zipties and packing material, not cut them, REGREASE the front/rear hubs and headset, grease and trim the cables/housing, true/tension/dish the wheels, upgrade the tires with my own, readjust brakes/derailleurs, align frame/fork/ RD hanger. I COMPLETELY OVERHAUL THE BIKE. They're LITERALLY just slapped together at the factory and ARE NOT set up properly because they are inexpensive Chinese/Taiwanese bikes. I assembled mostly Giants in the early 90's. The Giants' were set up IMMACULATELY, Only requiring front wheel/handlebar alignment and very minor derailleur/brake adjustment. There's a REASON BikesDirect bikes are so INEXPENSIVE! DO NOT BUY FROM THEM UNLESS YOU REALLY KNOW HOW TO WRENCH BIKES. YOU'VE BEEN WARNED!
#43
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Even Treks come from the factory with their bearings set too tight. I agree with @evets11. If you think mail order bikes are such a great value, you don't know what you're missing.
I bought something similar once. It was a fixie from Nashbar. The price was so low, I didn't complain. But I had to do everything also. Lucky for me I have the skill to do it.
I bought something similar once. It was a fixie from Nashbar. The price was so low, I didn't complain. But I had to do everything also. Lucky for me I have the skill to do it.
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Tom Reingold, tom@noglider.com
New York City and High Falls, NY
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“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
#44
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Your list of things YOU do on a bike is great, but not every bike needs all that. The last few I've assembled didn't even need derailler adjustments.
#45
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Too large a generalization. I've purchased many bikes online, from BD, Nashbar, Performance, and Ibex. Road bikes, mountain bikes, single speeds. They all come in about the same approximate state of assembly, and I've never had one that took longer than 2 hours to have reasonably rideable. I've ridden bikes that were setup and serviced by a LBS, and then turned around and ridden similar BD bikes in the same day. My experience has been different from yours, and I view BD as a very viable alternative.
Your list of things YOU do on a bike is great, but not every bike needs all that. The last few I've assembled didn't even need derailler adjustments.
Your list of things YOU do on a bike is great, but not every bike needs all that. The last few I've assembled didn't even need derailler adjustments.
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“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
Tom Reingold, tom@noglider.com
New York City and High Falls, NY
Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
#46
Banned
in # 3 , this was your famous name steel Italian race bikes ,,
Campagnolo sold a lot of those lovely boxed frame prep tool sets, because of it..
Tool wear and Re sharpening/replacement cost Externalized to all the shops selling their Brand.
With the rise of China making taps and dies for less ,
that means the factories can replace dulled cutters for less too ..
....
Campagnolo sold a lot of those lovely boxed frame prep tool sets, because of it..
Tool wear and Re sharpening/replacement cost Externalized to all the shops selling their Brand.
With the rise of China making taps and dies for less ,
that means the factories can replace dulled cutters for less too ..
....
#47
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Assembling the bike, checking over and the overhaul if necessary, I'd personally prefer to do myself than hiring it out. Purely personal preference.
#48
Senior Member
At the higher end of the BD pricing a few hours of assembly paid for wont' add too much to the cost of the bike, and arguably the value proposition is better. That depends on whether you want a BD bike or not I suppose.
#49
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Good point, @billyymc. I saw an interesting video by a guy who rides 40,000 miles a year, every year. He said that he rides a bikesdirect aluminum bike. He says it's an excellent and durable bike, but he said it's necessary to replace a few things on it immediately. The most expensive thing was the crankset. Jeez, that's an expensive component. I realize he is optimizing cost, and his labor isn't worth much to me, but it's pretty unusual to spend a substantial amount of money on a new bike and replace the crankset. It works for him, but he is in a very special situation.
As I alluded to, the value of labor varies from person to person. My rule of thumb is to value my labor at one third what I get paid at my job, since I spend a third of my time there. I don't get paid overtime, so doing things I don't get paid for don't cause me to lose income.
As I alluded to, the value of labor varies from person to person. My rule of thumb is to value my labor at one third what I get paid at my job, since I spend a third of my time there. I don't get paid overtime, so doing things I don't get paid for don't cause me to lose income.
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Tom Reingold, tom@noglider.com
New York City and High Falls, NY
Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
Tom Reingold, tom@noglider.com
New York City and High Falls, NY
Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
Last edited by noglider; 06-26-18 at 03:56 PM.
#50
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Too large a generalization. I've purchased many bikes online, from BD, Nashbar, Performance, and Ibex. Road bikes, mountain bikes, single speeds. They all come in about the same approximate state of assembly, and I've never had one that took longer than 2 hours to have reasonably rideable. I've ridden bikes that were setup and serviced by a LBS, and then turned around and ridden similar BD bikes in the same day. My experience has been different from yours, and I view BD as a very viable alternative.
Your list of things YOU do on a bike is great, but not every bike needs all that. The last few I've assembled didn't even need derailler adjustments.
Your list of things YOU do on a bike is great, but not every bike needs all that. The last few I've assembled didn't even need derailler adjustments.
Good point, @billymc. I saw an interesting video by a guy who rides 40,000 miles a year, every year. He said that he rides a bikesdirect aluminum bike. He says it's an excellent and durable bike, but he said it's necessary to replace a few things on it immediately. The most expensive thing was the crankset. Jeez, that's an expensive component. I realize he is optimizing cost, and his labor isn't worth much to me, but it's pretty unusual to spend a substantial amount of money on a new bike and replace the crankset. It works for him, but he is in a very special situation. As I alluded to, the value of labor varies from person to person. My rule of thumb is to value my labor at one third what I get paid at my job, since I spend a third of my time there. I don't get paid overtime, so doing things I don't get paid for don't cause me to lose income.
You need to look at the price level of the bike and who is buying it. Someone who is going to notice crank or wheel flex isn't probably buying a sub $500 road bike to race on. And even name brands use lower quality things, especially cranks. I replaced my Tri bike's crank a week after getting it -- only because I wanted a 105 crank to share my power meter with my road bike. Otherwise the basic FSA one did fine during my first few rides.
As for the "value of labor" - each to their own. If it takes me 3 hours on a Tuesday night... then so be it. My opportunity cost is watching TV, so my value either $0.00 or say -$80.00 (to have the LBS do it)