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Catastrophic Failures of Carbon Bikes

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Old 08-19-18, 01:06 PM
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Originally Posted by Kedosto
I would never imagine to tell others what they should ride, I just know carbon fiber doesn’t bring anything I need into the equation for my riding.

Any benefit that anyone may ever claim from the use of carbon fiber in cycling has never, not once, been something I’m concerned with. Weight, vibration, compliance, or any other supposed benefit are entirely non-issues for me. All of those supposed benefits are already achieved to my satisfaction with steel or aluminum. Adding to the equation the failure mode of carbon fiber and the risk/benefit ratio becomes unilateral; I simply don’t need it or want it.

My bikes are light enough. My bikes are strong enough. My bikes are stiff enough. My bikes are compliant enough. My bikes are plenty enough (for me) in every way without a speck of carbon fiber needed. Why would I possibly need to introduce any level of risk (beyond that which occurs when I throw my leg over the top tube) for a “benefit” I’m unable to perceive or appreciate?

It comes down to failure mode vs benefit, and the choice is clear and easy for me. As always, YMMV.


-Kedosto
A conclusion base on irrational emotions rather than logic: In all the significant dynamic strength tests CF proves superior. Nevertheless, the choice remains your to make.
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Old 08-19-18, 01:13 PM
  #77  
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Originally Posted by Kedosto
I would never imagine to tell others what they should ride, I just know carbon fiber doesn’t bring anything I need into the equation for my riding.

Any benefit that anyone may ever claim from the use of carbon fiber in cycling has never, not once, been something I’m concerned with. Weight, vibration, compliance, or any other supposed benefit are entirely non-issues for me. All of those supposed benefits are already achieved to my satisfaction with steel or aluminum. Adding to the equation the failure mode of carbon fiber and the risk/benefit ratio becomes unilateral; I simply don’t need it or want it.

My bikes are light enough. My bikes are strong enough. My bikes are stiff enough. My bikes are compliant enough. My bikes are plenty enough (for me) in every way without a speck of carbon fiber needed. Why would I possibly need to introduce any level of risk (beyond that which occurs when I throw my leg over the top tube) for a “benefit” I’m unable to perceive or appreciate?

It comes down to failure mode vs benefit, and the choice is clear and easy for me. As always, YMMV.


-Kedosto
I don't see anything irrational or emotional about this claim. In fact, it sounds completely rational. All he is saying is that the benefit to him is non-existent, so the mode of potential failure is the dominant factor in making the decision. (One could also add in increased cost, and that, also, is not emotional, but rather a completely objective consideration.)

Also, notice how much easier it is on the eye simply to colorize the text, without changing the font size? Another approach, which is more elegant in its simplicity and therefore much easier on the eyes of the hapless readership, is to simply do this:

Originally Posted by Kedosto
It comes down to failure mode vs benefit, and the choice is clear and easy for me. As always, YMMV
That, in turn, allows for use of the red highlighting for its more conventional application:

Originally Posted by KraneXL
This is a conclusion based on irrational emotions rather than logic. In all the significant dynamic strength tests, CF proves superior. Nevertheless, the choice remains yours to make.

Last edited by Cyclist0108; 08-19-18 at 01:26 PM.
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Old 08-19-18, 01:24 PM
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Originally Posted by KraneXL
: In all the significant dynamic strength tests CF proves superior.
Maybe in lab tests it proves superior, but not in the real world, the real world has too many hazards which makes CF risky to use on daily basis...What is the lifespan of a CF frame vs a steel frame when used in real world conditions ??.
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Old 08-19-18, 01:35 PM
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Originally Posted by KraneXL
A conclusion base on irrational emotions rather than logic:
My bikes have a hard life, so my logic is to choose material which can put up with a lot of abuse and rough treatment and not have to worry about it.
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Old 08-19-18, 02:02 PM
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Originally Posted by wolfchild
Maybe in lab tests it proves superior, but not in the real world, the real world has too many hazards which makes CF risky to use on daily basis...
Like what? All materials have their individual weaknesses, and the potential to fail. CF is no different.
What is the lifespan of a CF frame vs a steel frame when used in real world conditions ??.
We don't know, CF bikes haven't been around that long but there are other CF items that have been around for a long time. Still, we could probably say the same thing about aluminum. Do you feel the same way about that material's longevity?
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Old 08-19-18, 02:08 PM
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Originally Posted by KraneXL
A conclusion base on irrational emotions rather than logic: In all the significant dynamic strength tests CF proves superior. Nevertheless, the choice remains your to make.
You and I will simply have to disagree. My decision is not based on emotion, it’s based on actual, real, first hand experience. I probably should have included that I’ve ridden CF many times over the years. I’ve watched the progress of CF frames from the original tubes/metal lugs, to modern monocoque construction. I have access via a neighbor friend to very high-end bikes by a variety of manufacturers. I am writing from a position of experience.

You’ve missed the entire point of my post; I’m not capable of perceiving, and by extension, able to appreciate any benefit anyone has ever made about CF. Therefore, CF is only able to bring another level of risk for (to me) no benefit.

There is no quality, no beneficial characteristic, that anyone has ever ascribed to CF that hasn’t already been met perfectly for my needs by metal bike frames. I am completely and entirely satisfied with bike frames of metal construction. Any claim of added strength, reduced weight, greater compliance, (I could go on) are irrelevant to me as the metal frames that currently exist already exceed any demand I could ever place upon them.

The one, single, solitary element CF brings to my riding - that I could ever possibly experience - is a unique failure mode. That’s it. This has nothing to do with fear or irrationality, but everything to do with actual hands-on experience. Your reference to added strength is laughable, as the metal framed bikes I’ve owned or ridden over the entirety of my lifetime have already so vastly exceeded my needs. As a lifelong Clyde, weight claims of CF are just as useless to me. If I wanna save that kind of weight, I’ll change my shoes.

I’m happy to add that if anyone either now or any time in the future can articulate a real, actual benefit that I could appreciate, I’ll be happy to listen (and possibly reconsider).



-Kedosto


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Old 08-19-18, 03:10 PM
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Originally Posted by KraneXL
Like what? All materials have their individual weaknesses, and the potential to fail. CF is no different.We don't know, CF bikes haven't been around that long but there are other CF items that have been around for a long time.

Carbon fiber needs to be treated with more care. You need to be more careful in how you handle it, I just don't like to baby my bikes.. Simple things like: bike falling on the ground, crashes, dings, scratches in the material, hitting potholes etc are much more likely to damage CF then steel or aluminium. Then there is an issue of having to use a torque wrench for tightening bolts, it's something I don't want to deal with. And like one of the other posters said: Steel and aluminium has met all my needs in a bike and I just don't see any advantages to carbon fibre.

Originally Posted by KraneXL
Still, we could probably say the same thing about aluminum. Do you feel the same way about that material's longevity?
I have both steel and aluminium bikes...My aluminium framed MTB with steel fork is 11 years old and has been beaten to death on the trails and through many years of winter commuting and recreational riding, it has tons of dings and scratches all over but no cracks as yet, I am surprised that it hasn't corroded from all the road salt that it has been exposed to over the years.
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Old 08-19-18, 03:28 PM
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Originally Posted by wolfchild
Carbon fiber needs to be treated with more care. You need to be more careful in how you handle it, I just don't like to baby my bikes.. Simple things like: bike falling on the ground, crashes, dings, scratches in the material, hitting potholes etc are much more likely to damage CF then steel or aluminium. Then there is an issue of having to use a torque wrench for tightening bolts, it's something I don't want to deal with. And like one of the other posters said: Steel and aluminium has met all my needs in a bike and I just don't see any advantages to carbon fibre.



I have both steel and aluminium bikes...My aluminium framed MTB with steel fork is 11 years old and has been beaten to death on the trails and through many years of winter commuting and recreational riding, it has tons of dings and scratches all over but no cracks as yet, I am surprised that it hasn't corroded from all the road salt that it has been exposed to over the years.
You don't have to go any further than this. You've presented a valid point that's hard for anyone to deny.
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Old 08-19-18, 03:53 PM
  #84  
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Originally Posted by Tape2012
You do realize the new commercial airliners like the Boeing 787 are more than 50% CF composite by weight and have 30+ year lifespans with millions of miles. If containing composites made aircraft less safe than almost all recent aircraft would be grounded.

On many helicopters, the main rotor hub (the part that connects the rotors to the main drive shaft) is composite.

If engineers can do that with composites I don't think making a simple bike frame should pose any difficulty.
Do you inspect your CF parts rigorously per a carefully set schedule like commercial airlines are required to do? Does anyone? Pull a fork to check for small cracks?

From the Cervelo testing I posted above:

And the sort of damage Cervelo saw is not as rare as one would imagine. “You can damage [the steerer] as easily as dropping it off the top of your car, or if you put the bike in a soft airline bag and the baggage guy drops it,” White said. “If you drop it, and it falls on the steerer, that’s enough on a lightweight fork to damage it. And you won’t see it, because nobody ever takes their fork out of their bike to inspect the steerer.”
We saw a little micro crack, and then we put it on the test machine to see how long it would last. It failed really quickly.”
So not only does one have to pull a fork and check for micro cracks to be totally safe, but they need to find the crack as soon as it happens! No thanks.

Originally Posted by Wileyrat
I have yardwork to do before it gets too hot today, so my CF bike gets a rest day.
Make sure to not allow a rake to fall on the bike! Safety first.

Originally Posted by Tape2012
I've had metal frames fail as well. The question might be why the fascination with composite frames?
It's the MANNER in which they fail... Read the thread title again. Did your metal frame failures send you crashing to the ground while riding?
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Old 08-19-18, 04:10 PM
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I’ve seen three carbon failures and none was catastrophic. They were more like “green stick” breaks.

The last one was just a month ago when my wife’s FSA seat post broke. It just sort of squashed.
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Old 08-19-18, 04:32 PM
  #86  
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Originally Posted by AlmostTrick
...

It's the MANNER in which they fail... Read the thread title again. Did your metal frame failures send you crashing to the ground while riding?
I've broken steel frames or forks (not cracks, but full breaks) 3 times. Also cracked both blades of a steel fork just under the fork crown for a total distance of a full circumference. (Scary - huge shudder when I hit the front brake, even lightly.) I rode all of these failures home except the seattube of my racing bike which failed in a race. I rode it to the start/finish. I was riding all of these when they failed. Never got hurt.

A bigger reason to be riding steel or titanium (and to a lesser degree aluminum) is that when I have crashed - and I've had my hard ones - the steel has bent a lot before it broke. (Usually not breaking at all.) Bending is energy absorbed. Energy my bones, internal organs and brain don't have to absorb. The energy absorbed in a crash by say a frame is the force with which it resists X the distance it gives before it breaks. Yes, CF resists with a much higher force. But that CF fork will fail before the dropouts yield an inch. With steel, that will be a distance will be more like 8-10", That can make a big difference to the outcome for the rider. When steel bikes ride at speed into a car, the fork dropouts come back a foot and the top and down tubes both bend down behind the headtube, The steerer may also bend. That's a lot of energy absorbed. The CF frame will be in 3 or more pieces, but nothing bent. (The good thing is that the rider is made up of soft material and bending/shattering bones, so the energy not absorbed by the CF bike has a place to go. )

Ben
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Old 08-19-18, 05:11 PM
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Originally Posted by KraneXL
They don't break instantaneous. There are precursors (typically audible) that you need to know how to recognize. Its not the material, rather, the quality of construction that you should be most concerned about. Poor steel/welds fail all the time.
Got that right. You should have seen some of my first TIG welds.
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Old 08-19-18, 06:24 PM
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Old 08-19-18, 06:27 PM
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I got my avatar bike as a cracked frame and a known-defective fork. I repaired the cracks and did a quick-fix for the fork, which is one-of-a-kind for which a replacement would have to be custom-made. The cracks in the frame haven't returned in almost 10 years' of riding. The fork finally developed several cracks in the crown about 3 years ago, so I took the time to repair it right and have ridden it since with no further carbon issues. At no time did anything 'asplode.' Of course, the fact that it has a layer of kevlar on the inside helps in that respect, at the expense of a little weight. My take is that carbon could be made indestructible if everyone didn't expect it to weigh less than a feather.
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Old 08-19-18, 06:49 PM
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Everyone makes their own decisions. That's how it should be

As someone who has spent several years in the composite industry, I just get irritated when myths get perpetuated and people speak when they obviously are ignorant of the technology.
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Old 08-19-18, 07:37 PM
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Originally Posted by Bill Gem
Anyone hear the story on NPR this morning regarding a lawsuit involving catastrophic carbon bike failure? The attorney who was interviewed dozens of cases of such failure with accompanying serious injury. Dozens of cases were cited.
Fake News

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Old 08-19-18, 10:44 PM
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Originally Posted by BlazingPedals
I got my avatar bike as a cracked frame and a known-defective fork. I repaired the cracks and did a quick-fix for the fork, which is one-of-a-kind for which a replacement would have to be custom-made. The cracks in the frame haven't returned in almost 10 years' of riding. The fork finally developed several cracks in the crown about 3 years ago, so I took the time to repair it right and have ridden it since with no further carbon issues. At no time did anything 'asplode.' Of course, the fact that it has a layer of kevlar on the inside helps in that respect, at the expense of a little weight. My take is that carbon could be made indestructible if everyone didn't expect it to weigh less than a feather.
Yes. A realistic portrayal of what happens
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Old 08-20-18, 12:17 PM
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I too, will never suffer CF catastrophic failure because my one and only ride is a vintage steel bike. I see no reason to replace it.
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Old 08-20-18, 12:24 PM
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I have a CF, a steel and an aluminium bike. The CF is easily the best ride. I'm not going to change in a hurry.
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Old 08-20-18, 12:57 PM
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Originally Posted by BlazingPedals
I got my avatar bike as a cracked frame and a known-defective fork. I repaired the cracks and did a quick-fix for the fork, which is one-of-a-kind for which a replacement would have to be custom-made. The cracks in the frame haven't returned in almost 10 years' of riding. The fork finally developed several cracks in the crown about 3 years ago, so I took the time to repair it right and have ridden it since with no further carbon issues. At no time did anything 'asplode.' Of course, the fact that it has a layer of kevlar on the inside helps in that respect, at the expense of a little weight. My take is that carbon could be made indestructible if everyone didn't expect it to weigh less than a feather.

Well I learned something today!


It's funny but I'm reading this meat grinder of a thread and I begin thinking "I'd be willing to sacrifice weight for some reinforcement inside MY carbon frame". I hadn't considered Kevlar (which sounds optimal) but was imagining some non-reactive metal support imbedded in the carbon body in case there was a catastrophe. I suppose the issue with a metal framework would be how the carbon might flex AROUND embedded the elements and cause failure, not to mention carbon fiber's reactivity with some metals.


Would this be a worthwhile avenue of research in the future for subsequent CF bikes? Because I'm feeling like WHEN not IF Horsefeathers bites the dust I might go for a metal frame because I hate spending +$1000 on what basically sounds like a carton of milk...


Now back to your regularly scheduled hate-off!
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Old 08-20-18, 02:36 PM
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You're all correct. Please assume your CF bikes will fail. So ship them to me and I will take care of the problem. You will not be compensated in any way other than the peace of mind you'll receive knowing those horrible carbon failure-prone bicycles are safely in my responsible care. Seriously I've never witnessed one fail and I definitely don't fear it occurring. When I do have one fail or witness a true use (not abuse) failure of a CF bicycle I'll rethink my position.
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Old 08-20-18, 02:47 PM
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Pro's have a Truck full of spares.. And a mechanic checking them over daily.






...
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Old 08-21-18, 09:54 AM
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Originally Posted by Jon T
I too, will never suffer CF catastrophic failure because my one and only ride is a vintage steel bike. I see no reason to replace it.
Jon


The only catastrophic failures I have experienced on a bike were totally my fault One was alcohol related.
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Old 08-21-18, 10:02 AM
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Originally Posted by KraneXL
A conclusion base on irrational emotions rather than logic: In all the significant dynamic strength tests CF proves superior. Nevertheless, the choice remains your to make.
Except-----------------------all the strength test are done IN LINE with vertical loads the bike is supposed to hold. There is never any side ways tests or any unusual loads applied.
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Old 08-21-18, 10:11 AM
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Lets look at this situation logically. If CF bikes were as rugged at steel bikes, this thread would not exist.
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